2000 Honda InsightFACTORY OEM SERVICE PROCEDURE

2006 model

The fuel line/quick-connect fittings (A), (B), (C) connect the fuel feed hose (D) to the fuel line (E), the fuel line (F) to the fuel tank unit (G), and fuel vapor line (H) to the EVAP canister (I). When removing or installing the fuel feed hose, fuel tank unit or fuel tank, it is necessary to disconnect or connect the quick-connect fittings.

Pay attention to the following:

  • The fuel feed hose, fuel line and quick-connect fittings are not heat-resistant; be careful not to damage them during welding or other heat-generating procedures.
  • The fuel feed hose, fuel line and quick-connect fittings are not acid-proof; do not touch them with a shop towel that was used for wiping battery electrolyte. Replace them if they come in contact with electrolyte or something similar.
  • When connecting or disconnecting the fuel feed hose, fuel line and quick-connect fittings, be careful not to bend or twist them excessively. Replace them if they are damaged.
    Fig 1: Connecting Fuel Feed Hose To Fuel Line - 2006 Model (1 Of 2)
    G03681047Courtesy of AMERICAN HONDA MOTOR CO., INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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