2000 Honda InsightFACTORY OEM SERVICE PROCEDURE

Fuel Line/Quick-Connect Fitting Installation

NOTE: Before you work on the fuel lines and fittings, read the "Fuel Line/Quick-Connect Fitting Precautions"; 2000-2005 models (see 2000-2005 MODELSΒ  ), 2006 model (see 2006 MODELΒ  ).
  1. Check the contact area (A) of the line (B) for dirt or damage, and clean it if needed.
    Fig 1: Checking Contact Area Of Line For Dirt Or Damage
    G03681056Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Insert a new retainer (A) into the connector (B) if the retainer is damaged, or after:
    • replacing the fuel tank.
    • replacing the fuel feed line.
    • replacing the fuel return line.
    • replacing the fuel pump.
    • replacing the fuel filter.
    • replacing the fuel gauge sending unit.
    • replacing the EVAP purge line.
    • replacing the EVAP canister.
    • removing the retainer from the line.
    NOTE: When you replace a retainer, make sure the new one is the same size and from the same manufacturer as the old one; 2000-2005 model (see 2000-2005 MODELSΒ  ), 2006 model (see 2006 MODELΒ  ).
Factory Service Tools

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Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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