1991 Geo Prizm LSi, AutomaticFACTORY OEM SERVICE PROCEDURE

Throttle Switch

  1. Disconnect electrical connector from throttle position switch. Loosen throttle switch retaining screws. Insert a .028" (.71 mm) feeler gauge between throttle lever and stop screw. Using ohmmeter, ensure continuity exists between terminals E2 and IDL on throttle switch. See Fig 1 .
  2. Remove feeler gauge and insert a .032" (.81 mm) feeler gauge. Ensure no continuity exists between both terminals. Adjust throttle switch as necessary. Hold throttle switch and tighten retaining screws. Recheck throttle switch adjustment. Reconnect electrical connection.
Fig 1: Identifying Throttle Switch Terminals (Prizm)
G121586Courtesy of GENERAL MOTORS CORP.
THROTTLE SWITCH CONTINUITY

Condition (1) Continuity Reading
Between Terminals E2-IDL (2) Continuity
Between Terminals E2-IDL (3) No Continuity
(1) Rotate throttle switch to obtain correct continuity.
(2) With .028" (.71 mm) feeler gauge installed between stop screw and lever.
(3) With .032" (.81 mm) feeler gauge installed between stop screw and lever.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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