1991 Geo Metro XFiFACTORY OEM SERVICE PROCEDURE

Engine Controls - Sensor Operating Range Charts: Introduction: Notes

Sensor operating range information can help determine if a sensor is out of calibration. An out-of-calibration sensor may not set a trouble code, but it may cause driveability problems.

NOTE: Unless stated otherwise in test procedure, perform all voltage tests using a Digital Volt-Ohmmeter (DVOM) with a minimum 10-megohm input impedance.
COOLANT TEMPERATURE SENSOR RESISTANCE

Temperature Β°F (Β°C) Ohms
0 (-18) 14,650
20 (-7) 8100
40 (4) 4780
70 (21) 2350
100 (38) 1250
160 (71) 400
210 (99) 190
IAT SENSOR RESISTANCE

Temperature Β°F (Β°C) Ohms
0 (-18) 14,650
20 (-7) 8100
40 (4) 4780
70 (20) 2350
100 (38) 1250
160 (71) 400
210 (99) 190
THROTTLE POSITION SENSOR (TPS) RESISTANCE (A/T)

Condition Resistance (Ohms)
Between Terminals A & B (1) Continuity
Between Terminals A & B (2) No Continuity
Between Terminals A & B (3) Continuity
Between Terminals A & D (3) 4370-8130
Between Terminals A & C (3) 240-1140
Between Terminals A & C (4) 3170-6600
(1) With .012" (.30 mm) feeler gauge installed between stop screw and lever.
(2) With .035" (.89 mm) feeler gauge installed between stop screw and lever.
(3) Throttle valve at idle position.
(4) Throttle valve at fully open position.
Fig 1: Identifying Throttle Position Sensor Terminals
G90G18008Courtesy of GENERAL MOTORS CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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