1989 Geo Tracker Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Valve Clearance

  1. Remove negative battery cable and valve cover. Rotate engine until zero degree mark on timing belt cover is aligned with timing mark groove on crankshaft pulley. See Fig 1 .
  2. Ensure cylinder No. 1 is at TDC by removing distributor cap and ensuring rotor is pointed at No. 1 spark plug wire terminal. If rotor does not point to No. 1 terminal, rotate crankshaft one revolution (360 degrees).
  3. Check intake valve clearances of cylinders No. 1 and 2, and exhaust valve clearances of cylinders No. 1 and 3. Turn crankshaft one complete revolution (360 degrees). Check intake valve clearances of cylinders No. 3 and 4, and exhaust valve clearances of cylinders No. 2 and 4.
  4. Adjust valves by loosening lock nut and turning adjustment screw until clearance is at specification. See VALVE CLEARANCE SPECIFICATIONSΒ  table. Hold adjustment screw while tightening lock nut and recheck clearance.
Fig 1: Locating Ignition Timing Marks
G121572Courtesy of GENERAL MOTORS CORP.
VALVE CLEARANCE SPECIFICATIONS

Application Clearance In. (mm)
Intake (1) .005-.006 (.13-.15)
Exhaust (1) .007-.008 (.16-.20)
(1) Adjust valves with engine cold.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.