2021 Genesis GV80 2.5T Advanced, AWDFACTORY OEM SERVICE PROCEDURE

Repair Procedures: Removal

  1. Release the Residual Pressure in Fuel Line.

    (Refer to Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Switch "OFF" the ignition and disconnect the battery negative (-) terminal.
  3. Remove the Intake Manifold.

    (Refer to Engine Mechanical System - "INTAKE MANIFOLD ")

  4. Remove the delivery pipe foam (A).
    G14721389Courtesy of HYUNDAI MOTOR AMERICA
  5. Disconnect the rail pressure sensor connector (A)
    G14721390Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the rail pressure sensor (B) from the delivery pipe.

    Tightening torque:Β 

    17.6 - 21.5 N.m (1.8 - 2.2 kgf.m, 13.0 - 15.9 lb-ft)

    G14721391Courtesy of HYUNDAI MOTOR AMERICA
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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