2004 GMC Jimmy 2D Utility, Part Time, StandardFACTORY OEM SERVICE PROCEDURE

Installation Procedure

    Fig 1: Locating Fuel Filler Hose Components (Pickup)
    GM616679Courtesy of GENERAL MOTORS CORP.
  1. Remove the caps from the fuel filler hose and the vent hose.
  2. Install the fuel filler pipe to the fuel tank fill and vent hoses and the fill pipe housing.
  3. Align the fuel filler pipe with the filler pipe housing.
    NOTE: Refer to Fastener Notice in Cautions and Notices.

    Tighten: 

    • Tighten the vent hose clamp (2) to 1.7 N.m (15 lb in).
    • Tighten the fuel fill hose clamp (4) to 2.5 N.m (22 lb in).

    4. Fig 2: View Of Filler Pipe Ground Strap (Pickup)
    GM616694Courtesy of GENERAL MOTORS CORP.
  4. Connect the filler pipe ground strap (3) to the frame with the bolt and washer.

    Tighten:  Tighten the ground strap bolt to 15 N.m (11 lb ft).

  5. Lower the vehicle.
    6. Fig 3: View Of Filler Tube (Pickup)
    GM617004Courtesy of GENERAL MOTORS CORP.
  6. Install the fuel filler pipe to fill pipe housing attaching screws.

    Tighten:  Tighten the fuel filler pipe to fill pipe housing screws to 1.9 N.m (17 lb in).

  7. Install the fuel filler cap.
  8. Connect the negative battery cable.
  9. Inspect for leaks.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.