Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 GMC Jimmy (CANADA) V6-4.3LFACTORY OEM SERVICE PROCEDURE
Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - HVAC
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Steering and Suspension
- Relays and Modules - Transmission and Drivetrain
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Engine
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Air Flow Meter/Sensor
- Brake Pressure Switch
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Steering and Suspension
- Sensors and Switches - Transmission and Drivetrain
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Jump Starting
- Service Intervals
Specifications
- Capacity Specifications
- Fluid Type Specifications
- A Recommended Fluids and Lubricants
- Chassis Lubrication
- Clutch Linkage Pivot Points
- Constant Velocity Universal Joint
- Door and Hood Hinges
- Floor Shift Linkage
- Front Axle Propshaft Spline or One-Piece Propshaft Spline
- Hinges and Locks
- Key Lock Cylinders
- Misc.. Linkage, Latches, Pivots and Spring Anchors
- Parking Brake Cable Guides
- Rear Driveline Center Splines
- Sunroof Track
- Weatherstrip Conditioning
- Windshield Washer Solvent
Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Intake Manifold
- Lamps and Indicators - Engine
- Seals and Gaskets
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Component Tests and General Diagnostics
- Base Engine Misfire With Abnormal Internal Lower Engine Noises
- Base Engine Misfire With Abnormal Valve Train Noise
- Base Engine Misfire With Coolant Consumption
- Base Engine Misfire With Excessive Oil Consumption
- Base Engine Misfire Without Internal Engine Noises
- Crankcase Ventilation System Inspection/Diagnosis
- Cylinder Leakage Test
- Oil Consumption Diagnosis
- Oil Leak Diagnosis
Service and Repair
- Removal and Replacement
- Overhaul
- Overhaul Procedure Steps
- Repair Instructions
- 1. Draining Fluids and Oil Filter Removal
- 2. Engine Flywheel Removal
- 3. Clutch Pilot Bearing Removal
- 4. Exhaust Manifold Removal - Left
- 5. Exhaust Manifold Removal - Right
- 6. Oil Level Indicator and Tube Removal
- 7. Water Pump Removal
- 8. Crankshaft Balancer Removal
- 9. Valve Rocker Arm Cover Removal - Left
- 10. Valve Rocker Arm Cover Removal - Right
- 11. Distributor Removal
- 12. Intake Manifold Removal
- 13. Valve Rocker Arm and Push Rod Removal
- 14. Cylinder Head Removal - Left
- 15. Cylinder Head Removal - Right
- 16. Valve Lifter Removal
- 17. Oil Filter Adapter Removal
- 18. Oil Pan Removal
- 19. Oil Pump Removal
- 20. Engine Front Cover Removal
- 21. Timing Chain and Sprocket Removal
- 22. Balance Shaft Removal
- 23. Camshaft Removal
- 24. Piston, Connecting Rod, and Bearing Removal
- 25. Crankshaft Rear Oil Seal and Housing Removal
- 26. Crankshaft and Bearing Removal
- 27. Engine Block Plug Removal
- 28. Engine Block Clean and Inspect
- 29. Cylinder Boring and Honing
- 30. Piston and Connecting Rod Disassemble
- 31. Piston, Connecting Rod, and Bearing Clean and Inspect
- 32. Piston and Connecting Rod Assemble
- 33. Crankshaft and Bearing Clean and Inspect
- 34. Crankshaft Balancer Clean and Inspect
- 35. Engine Flywheel Clean and Inspect
- 36. Camshaft and Bearings Clean and Inspect
- 37. Camshaft Bearing Removal
- 38. Camshaft Bearing Installation
- 39. Balancer Shaft Bearing Removal
- 40. Balance Shaft Clean and Inspect
- 41. Balancer Shaft Bearing Installation
- 42. Timing Chain and Sprocket Clean and Inspect
- 43. Valve Rocker Arm and Push Rod Clean and Inspect
- 44. Valve Lifter and Guide Clean and Inspect
- 45. Cylinder Head Disassemble
- 46. Cylinder Head Clean and Inspect
- 47. Valve Guide Reaming, and Valve and Seat Grinding
- 48. Cylinder Head Assemble
- 49. Oil Pump Disassemble
- 50. Oil Pump Clean and Inspect
- 51. Oil Pump Assemble
- 52. Valve Rocker Arm Cover Clean and Inspect
- 53. Oil Pan Clean and Inspect
- 54. Intake Manifold Disassemble
- 55. Intake Manifold Clean and Inspect
- 56. Intake Manifold Assemble
- 57. Exhaust Manifold Clean and Inspect
- 58. Water Pump Clean and Inspect
- 59. Thread Repair
- 60. Service Prior to Assembly
- 61. Engine Prelubing
- 62. Engine Block Plug Installation
- 63. Crankshaft and Bearing Installation
- 64. Crankshaft Rear Oil Seal and Housing Installation
- 65. Piston, Connecting Rod, and Bearing Installation
- 66. Camshaft Installation
- 67. Balance Shaft Installation
- 68. Timing Chain and Sprocket Installation
- 69. Engine Front Cover Installation
- 70. Oil Pump Installation
- 71. Oil Pan Installation
- 72. Oil Filter Adapter Installation
- 73. Crankshaft Balancer Installation
- 74. Valve Lifter Installation
- 75. Cylinder Head Installation - Left
- 76. Cylinder Head Installation - Right
- 77. Valve Rocker Arm and Push Rod Installation
- 78. Intake Manifold Installation
- 79. Distributor Installation
- 80. Valve Rocker Arm Cover Installation - Left
- 81. Valve Rocker Arm Cover Installation - Right
- 82. Oil Level Indicator and Tube Installation
- 83. Water Pump Installation
- 84. Exhaust Manifold Installation - Left
- 85. Exhaust Manifold Installation - Right
- 86. Clutch Pilot Bearing Installation
- 87. Engine Flywheel Installation
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Cooling System
- Coolant
- Coolant Reservoir
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Fan Shroud
- Heater Core
- Heater Hose
- Radiator
- Radiator Cap
- Radiator Hose
- Sensors and Switches - Cooling System
- Thermostat
- Water Pump
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Exhaust System
Technical Service Bulletins
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Air Flow Meter/Sensor
- Brake Pressure Switch
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Body Control Module
- Brake Signal
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Data Link Connector
- Engine Control Module
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Idle Speed/Throttle Actuator - Electronic
- Information Bus
- Knock Sensor
- Malfunction Indicator Lamp
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Air Flow Meter/Sensor
- Brake Pressure Switch
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- A Symptoms
- Backfire
- Cuts Out, Misses
- Detonation, Spark Knock
- Dieseling, Run-On
- Engine Cranks But Does Not Run
- Hard Start
- Hesitation, Sag or Stumble
- Lack of Power, Sluggishness, or Sponginess
- Malfunction Indicator Lamp (MIL) Always On
- Malfunction Indicator Lamp (MIL) Inoperative
- Poor Fuel Economy
- Poor Fuel Fill Quality
- Rough, Unstable, or Incorrect Idle and Stalling
- Scan Tool Does Not Communicate
- Scan Tool Does Not Power Up
- Surges/Chuggles
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Mode 6 Data
- Monitors, Trips, Drive Cycles and Readiness Codes
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Emission Control Systems
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Idle Speed
- Accelerator Pedal
- Air Cleaner Housing
- Air Flow Meter/Sensor
- Fuel
- Fuel Filler Cap
- Fuel Filter
- Fuel Injector
- Fuel Line Coupler
- Fuel Meter Body
- Fuel Pressure Regulator
- Fuel Pump
- Fuel Pump Pickup Filter
- Fuel Supply Line
- Fuel Tank
- Fuel Tank Unit
- Idle Speed/Throttle Actuator - Electronic
- Resonator
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Body
- Throttle Cable/Linkage
- Throttle Position Sensor
- Turbocharger
Service Precautions
Description and Operation
Testing and Inspection
Diagrams
Technical Service Bulletins
- Ignition System
- Firing Order
- Ignition Timing
- Camshaft Position Sensor
- Crankshaft Position Sensor
- Distributor
- Ignition Cable
- Ignition Coil
- Ignition Control Module
- Knock Sensor
- Relays and Modules - Ignition System
- Sensors and Switches - Ignition System
- Spark Plug
Description and Operation
Diagrams
Specifications
Technical Service Bulletins
- Transmission Control Systems
- Actuators and Solenoids - Transmission and Drivetrain
- Lamps and Indicators - Transmission and Drivetrain
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Connector Views
- Electrical Diagrams
Technical Service Bulletins
- PROM - Programmable Read Only Memory
Locations
- Camshaft Position (CMP) Sensor, KS, and EOP Switch
- Fuel Tank Pressure (FTP) Sensor & Fuel Pump Sender Assembly
- Heated Oxygen Sensors (HO2S)
- Crankshaft Position (CKP) Sensor
- Evaporative Emission (EVAP) Canister Vent Solenoid
- Ign. Coil, ICM, MAP Sen., TBI, and EVAP Canister Purge Solenoid
- Left Side of the Engine Components
- Mass Air Flow (MAF) & Intake Air Temperature (IAT) Sensor
- Powertrain Control Module (PCM)
- Throttle Position (TP) Sensor, IAC Valve, and PCV Valve
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Technical Service Bulletins
- Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Actuators and Solenoids - A/T
- Accumulator
- Band Apply Servo
- Brake Switch - TCC
- Case
- Channel Plate
- Clutch
- Extension Housing
- Fluid - A/T
- Fluid Filter - A/T
- Fluid Line/Hose
- Fluid Pan
- Fluid Pressure Sensor/Switch
- Fluid Pump
- Fluid Transfer Tube
- Lamps and Indicators - A/T
- Maintenance Indicator - A/T
- Output Shaft
- Pressure Regulating Solenoid
- Seals and Gaskets
- Sensors and Switches - A/T
- Shift Interlock
- Shift Interlock Solenoid
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- - Symptoms List
- Park Lock Solenoid Inoperative
- Shift Lever CAN Be Moved Without Brake Pedal Depressed - Column Shift
- Shift Lever CAN Be Moved Without Brake Pedal Depressed - Floor Shift
- Shift Lever Does Not Move With Brake Pedal Depressed - Console Shift
- Shift Lever Does Not Move With Brake Pedal Depressed - Floor Shift
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Technical Service Bulletins
- Shift Solenoid
- Shifter A/T
- Shift Linkage
- Sun Gear
- Torque Converter
- Torque Converter Check Valve
- Torque Converter Clutch Solenoid
- Transmission Cooler
- Transmission Mode Switch
- Transmission Mount
- Transmission Position Sensor/Switch
- Transmission Speed Sensor
- Valve Body
- Wiring Harness
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- - Symptoms - Automatic Transmission
- Buzz Noise or High Frequency Rattle Sound
- Delay In Drive and Reverse
- Drives In Neutral 9
- Engine Coolant In Transmission
- Engine Starts In Gear
- First Gear Range Only - No Upshift
- Harsh Garage Shift
- Harsh Shifts
- Inaccurate Shift Points
- Lack of Power or Hesitation
- No Drive In All Ranges
- No Drive In Drive Range
- No First or Second Gear/No Third or Fourth Gear
- No Fourth Gear, or Slips In Fourth Gear
- No Gear Selection
- No Overrun Braking - Manual 3-2-1
- No Park Range
- No Part Throttle or Delayed Downshifts
- No Reverse or Slips In Reverse
- No Second Gear, No Fourth Gear, and No Reverse Gear
- No Third Gear
- No Torque Converter Clutch (TCC) Apply (300 RPM Slip)
- No Torque Converter Clutch (TCC) Release
- No 2-3 Shift or 2-3 Shift Slipping, Rough or Hunting
- No 3-4 Shift, Slips or Rough 3-4 Shift
- Noise In Random Ranges
- Oil Out the Vent
- Oil Pressure High or Low
- Popping Noise
- Range Selector Displays Incorrect Range
- Ratcheting Noise
- Second Gear Starts
- Second/Third Gear Only or First/Fourth Gears Only
- Shift Lever Indicates Wrong Gear
- Slip/Flare In Any Gear
- Slipping or Harsh 1-2 Shift
- Slips In First Gear
- Third Gear Only
- Torque Converter Clutch (TCC) Intermittent - OK Cold/Slips Hot
- Torque Converter Clutch (TCC) Shudder
- Torque Converter Clutch (TCC) Slip - 100 RPM Slip
- Torque Converter Clutch (TCC) Slip With Stall/Stumble
- Transmission Overheats 9
- Vibration In Reverse and Whining Noise In Park
- Whine Noise Varying With RPM or Fluid Pressure
- 3-2 Flare or Tie-Up
- Component Tests and General Diagnostics
- Clutch Plate Diagnosis
- Flexplate/Torque Converter Vibration Test
- Fluid Leak Diagnosis
- Line Pressure Check Procedure
- Noise and Vibration Analysis
- Oil Cooler Flushing and Flow Test - With Special Tool J 35944-A
- Oil Cooler Flushing and Flow Test - With Special Tool J 45096
- Possible Leak Points
- Shift Solenoid Leak Test
- Torque Converter Diagnosis
Locations
Service and Repair
- Procedures
- Removal and Replacement
- Overhaul
- Overhaul Procedure Steps
- Repair Instructions
- 1. Do Not Use Air Tools
- 2. Holding Fixture Installation
- 3. Torque Converter Removal
- 4. Drain Oil
- 5. Converter Housing Removal
- 6. 2-4 Servo Cover and Assembly Removal
- 7. 2-4 Servo Disassemble (1)
- 8. 2-4 Servo Pin Length Check (1)
- 9. Speed Sensor and Case Extension Removal
- 10. Pan and Filter Assembly Removal
- 11. Valve Body and Wiring Harness Removal
- 12. Turbine Shaft O-Ring Removal
- 13. Transmission End Play Check
- 14. Oil Pump Removal
- 15. 2-4 Band, Input Clutches, Input Gear Set Removal
- 16. Reaction Gear Set Removal
- 17. Output Shaft,Reaction Gear, Low/Rev Clutch Removal
- 18. Inner Manual Linkage Removal
- 19. Low and Reverse Clutch Piston Removal
- 20. Case Assembly Inspection
- 21. Retainer and Ball Assembly Leak Check
- 22. Third Accumulator Retainer and Ball Replacement
- 23. Case Bushing
- 24. Manual Shaft Seal Installation
- 25. Low and Reverse Clutch Piston Installation
- 26. Inner Manual Linkage Installation
- 27. Reaction Gear and Carrier Inspection
- 28. Reaction Gear and Carrier Installation
- 29. Low and Reverse Clutch Spacer Plate Selection
- 30. Low and Reverse Clutch Plates Installation
- 31. Low and Reverse Clutch Support Disassemble
- 32. Low and Reverse Clutch Support Installation
- 33. Reaction Sun Gear and Shell Installation
- 34. Reaction Carrier Shaft Replacement
- 35. Input Internal Gear, Reaction Shaft Installation
- 36. Internal Transmission Speed Sensor Rotor Replace
- 37. Output Shaft Installation
- 38. Input Carrier Inspection
- 39. Input Sun Gear Bushings Replacement
- 40. Input Carrier Inspection and Installation
- 41. Input Clutch Assembly Disassemble
- 42. Input Housing and Shaft Assembly Inspection
- 43. Input Housing and Shaft Assembly Assemble
- 44. Input Housing to Output Shaft Seal Installation
- 45. Overrun Clutch Installation
- 46. Forward Clutch Sprag Disassemble
- 47. Forward Clutch Sprag Assemble
- 48. Forward Clutch Assemble
- 49. Forward Clutch Piston Travel Check
- 50. 3-4 Clutch Assemble
- 51. 3-4 Clutch Plate Travel Check
- 52. Clutch Air Check
- 53. Turbine Shaft Seals Installation
- 54. Reverse Input Clutch Disassemble
- 55. Reverse Input Clutch Bushing Replacement
- 56. Reverse Input Clutch Assemble
- 57. Reverse Input Clutch Plate Travel Check
- 58. Reverse Input and Input Clutches Installation
- 59. 2-4 Band Assembly Installation
- 60. Oil Pump Disassemble
- 61. Oil Pump Body Disassemble
- 62. Oil Pump Rotor and Slide Measurement
- 63. Oil Pump Body Bushing Replacement
- 64. Oil Pump Body Assemble
- 65. Oil Pump Cover Disassemble
- 66. Oil Pump Stator Shaft Bushing Replacement
- 67. Oil Pump Cover Assemble
- 68. Oil Pump Cover and Body Assemble
- 69. Oil Pump Assembly Installation
- 70. Transmission End Play Check
- 71. Turbine Shaft O-Ring Installation
- 72. Control Valve Body Disassemble
- 73. Control Valve Body Assemble
- 74. 3-4 Accumulator Installation
- 75. 1-2 Accumulator Disassemble
- 76. 1-2 Accumulator Assemble
- 77. 1-2 Accumulator Installation
- 78. Control Valve Body Installation
- 79. Manual Detent Spring Installation
- 80. Oil Filter Assembly Installation
- 81. Transmission Oil Pan Installation
- 82. 2-4 Servo Disassemble
- 83. 2-4 Servo Pin Length Check
- 84. 2-4 Servo Assembly Installation
- 85. Case Extension Bushing Replacement
- 86. Speed Sensor and Case Extension Installation
- 87. Converter Housing Installation
- 88. Torque Converter End Play Check
- 89. Torque Converter Installation
- 90. Holding Fixture Removal
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Exploded Views
- Connector Views
- Electrical Diagrams
Specifications
- Electrical Specifications
- Mechanical Specifications
- Fastener Tightening Specifications
- Range Reference
- Shift Speed
- Torque Converter End Play Specifications
- Transmission General Specifications
- 4L60-E/4L65-E Automatic Transmission
- Fastener Tightening Specifications
- Fluid Capacity
- Forward Clutch Backing Plate Selection
- Low and Reverse Clutch Spacer Plate Selection
- Oil Pump Rotor and Slide Measurement
- Reverse Input Clutch Backing Plate Selection
- Torque Converter End Play Check
- Transmission End Play Check
- 2-4 Servo Pin Selection
- 3RD and 4TH Clutch Backing Plate Selection
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
Technical Service Bulletins
Tools and Equipment
- Clutch
- Continuously Variable Transmission/Transaxle
- Differential Assembly
- Differential Carrier
- Differential Case
- Differential Axle Housing
- Fill Plug
- Fluid - Differential
- Pinion Bearing
- Pinion Flange
- Pinion Gear
- Ring Gear
- Seals and Gaskets
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Component Tests and General Diagnostics
Service and Repair
- Front Drive Axle
- Shield Replacement
- Four-Wheel Drive Indicator Switch Replacement
- Vacuum Actuator Solenoid Valve Replacement
- Inner Shaft and/or Housing Replacement - Front Drive Axle (S4WD)
- Inner Shaft and/or Housing Replacement - Front Drive Axle (A4WD)
- Actuator Replacement - Front Drive Axle
- Vent Hose Replacement
- (Overhaul) Assembly - Disassemble
- Differential Carrier Assembly Bushing Replacement
- Differential Carrier Assembly Replacement
- Differential Carrier Assembly - Disassemble
- Differential Case Assembly Disassemble
- Differential Case Bearings Inspection
- Differential Case and Gears Inspection
- Pinion and Ring Gear Inspection
- Thrust Washers, Shims, and Adjuster Sleeves Inspection
- Differential Case Assembly Assemble
- Pinion Bearing Cup Installation
- Pinion Depth Adjustment
- Differential Carrier Assembly - Assemble
- Backlash Inspection and Adjustment
- Differential Carrier Assembly - Final Assembly
- Gear Tooth Contact Pattern Inspection
- Rear Drive Axle
- Drive Axle - Locking/Limited Slip
- Front Drive Axle
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Lamps and Indicators - Transmission and Drivetrain
- Manual Transmission/Transaxle
- Fluid - M/T
- Seals and Gaskets
- Sensors and Switches - M/T
- Shifter M/T
- Transmission Mount
- Transmission Speed Sensor
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- - Symptoms - Manual Transmission
- Transmission Clunk On Acceleration Or Deceleration
- Transmission Does Not Shift Into One Gear
- Transmission Fluid Leak Diagnosis
- Transmission Gear Clash When Shifting Gears
- Transmission Jumps Out of Gear
- Transmission Locked In One Gear
- Transmission Noisy
- Transmission Shifts Hard
- Scan Tool Testing and Procedures
Locations
Service and Repair
- Fluid Replacement
- Overhaul (Unit Repair)
- 1. Transmission Disassemble
- 2. Mainshaft Disassemble
- 3. Front Housing Disassemble
- 4. Rear Housing Disassemble
- 5. Mainshaft and Synchronizers
- 6. Countershaft
- 7. Front and Rear Housings
- 8. Shift Shaft and Shift Forks
- 9. Input Shaft Bearing Retainer Assembly
- 10. Rear Housing Assemble
- 11. Front Housing Assemble
- 12. Reverse Idler Gear Assembly
- 13. Mainshaft Assemble
- 14. Transmission Assemble
- Transmission Replacement
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Exploded Views
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Transfer Case
- Actuators and Solenoids - Transfer Case
- Case Adapter
- Case
- Control Module
- Fluid - Transfer Case
- Four Wheel Drive Selector Switch
- Gear Sensor/Switch
- Relays and Modules - Transfer Case
- Seals and Gaskets
- Sensors and Switches - Transfer Case
- Speed Sensor
- Transfer Case Actuator
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
- Transfer Case - NVG 233-NP1
- Symptoms - Transfer Case
- Transfer Case Will Not Complete A Mode or Range Shift
- Transfer Case Shift Control Switch Inoperative or 4 Low Indicator Stuck on
- Transfer Case Shift Control Switch Indicator Always on - Two or More
- Switch Indicator Lamps Remain on - Two or More
- Transfer Case Shift Control Switch Indicator Flashes and Returns to Original Mode
- Transfer Case Popping Noise
- Transfer Case Whine or Rumble Noise
- Transfer Case Growl or Grinding Noise
- Transfer Case Clunk In 2HI Only
- Transfer Case Clunk In 4HI
- Transfer Case Clunk In 4LO
- Transfer Case Shudder or Binding
- Transfer Case Will Not Shift
- Transfer Case Jumps Out of Gear
- Transfer Case Leak Diagnosis
- Transfer Case - NVG 236-NP8
- Symptoms - Transfer Case
- Front Axle Will Not Engage
- Front Axle Will Not Disengage
- Transfer Case Will Not Complete A Mode or Range Shift
- Transfer Case Shift Control Switch Inoperative
- No Correction For Slip In AWD Mode
- Service Indicator Always on
- Service Indicator Inoperative
- Transfer Case Shift Control Switch Indicator Always on - Two or More
- Transfer Case Shift Control Switch Indicator Flashes, Then Returns to Previous Mode
- Transfer Case Shift Control Switch Indicators Flash Continuously 15 Seconds or More
- Transfer Case Shift Control Switch Indicator Inoperative - One or More
- Transfer Case Popping Noise
- Transfer Case Whine or Rumble Noise
- Transfer Case Growl or Grinding Noise
- Transfer Case Grating Noise
- Transfer Case Clunk In 2HI Only
- Transfer Case Clunk In 4HI
- Transfer Case Clunk In 4LO
- Transfer Case Clunk During Acceleration and Deceleration
- Transfer Case Shudder or Binding
- Transfer Case Will Not Shift
- Transfer Case Jumps Out of Gear
- Transfer Case Leak Diagnosis
- Transfer Case - BW 4482-NR4
- Transfer Case - NVG 233-NP1
- Scan Tool Testing and Procedures
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Exploded Views
- Electrical Diagrams
- Transfer Case - NVG 233-NP1
- Transfer Case - NVG 236-NP8
- Transfer Case Control Schematics (Power, Ground and Transfer Case Encoder Motor)
- Transfer Case Control Schematics (Crank Fuse, Front Axle Indicator Switch, and Front Axle Vacuum Solenoid)
- Transfer Case Control Schematic (Illum Fuse, Shift Control Switch and Body Control Module (BCM))
- Transfer Case Control Schematics (Transfer Case Encoder Motor and Shift Control Module)
- Transfer Case Control Schematics (Speed Sensors)
Specifications
Technical Service Bulletins
Tools and Equipment
- Transmission Control Systems
- Actuators and Solenoids - Transmission and Drivetrain
- Lamps and Indicators - Transmission and Drivetrain
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Connector Views
- Electrical Diagrams
Technical Service Bulletins
Technical Service Bulletins
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- ABS Light
- Electronic Brake Control Module
- Hydraulic Control Assembly - Antilock Brakes
- Wheel Speed Sensor
Description and Operation
Testing and Inspection
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
- Brake Bleeding
- Brake Pedal Assy
- Brake Warning Indicator
- Disc Brake System
- Drum Brake System
- Hydraulic System
- Brake Bleeding
- Brake Caliper
- Brake Fluid
- Brake Fluid Level Sensor/Switch
- Brake Hose/Line
- Hydraulic Control Assembly - Antilock Brakes
- Brake Master Cylinder
- Wheel Cylinder
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- - Symptoms - Hydraulic Brakes
- Brake Fluid Loss
- Brake Pulsation
- Brake Pedal Excessive Effort
- Brake Pedal Excessive Travel
- Brake System Noise
- Brake System Slow Release
- Brake Warning Indicator Always On
- Brake Warning Indicator Inoperative
- Brakes Drag
- Braking Action Uneven - Front to Rear
- Braking Action Uneven - Pulls to One Side
- Component Tests and General Diagnostics
- Brake Assist System Diagnosis
- Brake Pedal Pushrod Inspection
- Brake Pedal Travel - Measurement & Inspection
- Brake Pipe and Hose Inspection
- Brake System External Leak Inspection
- Brake System Internal Leak Test
- Brake System Vacuum Source Test
- Disc Brake System Diagnosis
- Drum Brake System Diagnosis
- Hydraulic Brake Component Operation - Visual Inspection
- Hydraulic Brake System Diagnosis
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Tools and Equipment
- Parking Brake System
- Parking Brake Actuator
- Parking Brake Backing Plate
- Parking Brake Cable
- Parking Brake Drum
- Parking Brake Lever
- Parking Brake Pedal
- Parking Brake Shoe
- Parking Brake Warning Switch
Description and Operation
Testing and Inspection
Adjustments
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Power Brake Assist
- Relays and Modules - Brakes and Traction Control
- Sensors and Switches - Brakes and Traction Control
Specifications
Technical Service Bulletins
- Antilock Brakes / Traction Control Systems
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Battery
- Charging System
- Alternator
- Voltage Regulator
Description and Operation
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Starting System
- Clutch Switch
- Ignition Lock
- Ignition Switch
- Key
- Starter Motor
- Starter Solenoid
Description and Operation
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Technical Service Bulletins
- Power and Ground Distribution
- Auxiliary Power Outlet
- Fuse
- Fuse Block
- Ground Strap
- Grounding Point
- Multiple Junction Connector
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Wiring Harness
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
- Power Distribution Diagrams
- Wiring Diagram Index
- Power Distribution Diagram 1
- Power Distribution Diagram 2
- Power Distribution Diagram 3
- Power Distribution Diagram 4
- Power Distribution Diagram 5
- Power Distribution Diagram 6
- Power Distribution Diagram 7
- Power Distribution Diagram 8
- Power Distribution Diagram 9
- Power Distribution Diagram 10
- Power Distribution Diagram 11
- Power Distribution Diagram 12
- Power Distribution Diagram 13
- Power Distribution Diagram 14
- Power Distribution Diagram 15
- Power Distribution Diagram 16
- Power Distribution Diagram 17
- Power Distribution Diagram 18
- Power Distribution Diagram 19
- Power Distribution Diagram 20
- Power Distribution Diagram 21
- Power Distribution Diagram 22
- Power Distribution Diagram 23
- Power Distribution Diagram 24
- Power Distribution Diagram 25
- Power Distribution Diagram 26
- Power Distribution Diagram 27
- Power Distribution Diagram 28
- Power Distribution Diagram 29
- Power Distribution Diagram 30
- Power Distribution Diagram 31
- Power Distribution Diagram 32
- Power Distribution Diagram 33
- Ground Distribution Diagrams
- Power Distribution Diagrams
Technical Service Bulletins
Tools and Equipment
Service Precautions
Testing and Inspection
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Power and Ground Distribution
- Auxiliary Power Outlet
- Fuse
- Fuse Block
- Ground Strap
- Grounding Point
- Multiple Junction Connector
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Wiring Harness
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
- Power Distribution Diagrams
- Wiring Diagram Index
- Power Distribution Diagram 1
- Power Distribution Diagram 2
- Power Distribution Diagram 3
- Power Distribution Diagram 4
- Power Distribution Diagram 5
- Power Distribution Diagram 6
- Power Distribution Diagram 7
- Power Distribution Diagram 8
- Power Distribution Diagram 9
- Power Distribution Diagram 10
- Power Distribution Diagram 11
- Power Distribution Diagram 12
- Power Distribution Diagram 13
- Power Distribution Diagram 14
- Power Distribution Diagram 15
- Power Distribution Diagram 16
- Power Distribution Diagram 17
- Power Distribution Diagram 18
- Power Distribution Diagram 19
- Power Distribution Diagram 20
- Power Distribution Diagram 21
- Power Distribution Diagram 22
- Power Distribution Diagram 23
- Power Distribution Diagram 24
- Power Distribution Diagram 25
- Power Distribution Diagram 26
- Power Distribution Diagram 27
- Power Distribution Diagram 28
- Power Distribution Diagram 29
- Power Distribution Diagram 30
- Power Distribution Diagram 31
- Power Distribution Diagram 32
- Power Distribution Diagram 33
- Ground Distribution Diagrams
- Power Distribution Diagrams
Technical Service Bulletins
Tools and Equipment
- Steering and Suspension
- Alignment
- Relays and Modules - Steering and Suspension
- Sensors and Switches - Steering and Suspension
- Steering
- Center Link
- Front Steering Knuckle
- Idler Arm
- Pitman Arm
- Power Steering
- Steering Column
- Air Bag(s) Arming and Disarming
- Key Reminder Switch
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- - Symptoms List
- A/T Shift Lock, High Lock Effort
- A/T Shift Lock, Lock System Does Not Lock
- High Shift Effort
- Ignition CAN/Cannot Be Turned Off With Transmission In Any Gear
- Key Cannot Be Removed In the Off Lock Position
- Lock System Does Not Unlock
- Lock System Sticks In Start
- Looseness In Steering Column
- Noise In Steering Column
- Steering Column Tilt Function Inoperative
Locations
Service and Repair
- - With Column Shift
- - With Floor Shift
- - With Tilt Column
- Horn Switch
- Ignition Lock Cylinder
- Ignition Lock Cylinder Case
- Ignition Switch
- Intermediate Steering Shaft - Lower
- Intermediate Steering Shaft - Upper
- Intermediate Steering Shaft Seal
- Linear Shift
- Multifunction, Turn Signal Switch
- Shift Lever
- SIR Steering Wheel Module Coil - Centering
- Steering Column
- Steering Column Bracket
- Steering Column Trim Covers
- Steering Wheel
- Turn Signal Cancel Cam & Upper Bearing Thrust Washer
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Exploded Views
- Electrical Diagrams
Specifications
Tools and Equipment
- Steering Damper
- Steering Gear
- Steering Gear Seal
Service and Repair
- Off Vehicle Service
- Pitman Shaft Over-Center Preload Adjustment - Off Vehicle (700 Gear)
- Steering Gear Housing End Plug Replacement - Off Vehicle
- Steering Gear Check Valve Replacement - Off Vehicle
- Worm Thrust Bearing Preload Adjustment - Off Vehicle (700 Gear)
- Steering Gear Pitman Shaft and Housing Cover Replacement
- Steering Gear Valve Replacement
- Rack Piston and Worm Shaft Replacement
- Steering Gear Thrust Support Replacement
- Power Steering Gear
- Off Vehicle Service
Diagrams
Specifications
Technical Service Bulletins
- Steering Shaft
- Steering Wheel
- Tie Rod
Service Precautions
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Suspension
- Ball Joint
- Control Arm
- Cross-Member
- Front Steering Knuckle
- Stabilizer Bar
- Suspension Spring ( Coil / Leaf )
- Suspension Strut / Shock Absorber
- Torsion Bar
- Wheel Bearing
- Wheel Hub
Description and Operation
Testing and Inspection
Specifications
Technical Service Bulletins
Tools and Equipment
- Wheels and Tires
Specifications
Technical Service Bulletins
- Heating and Air Conditioning
- Accumulator HVAC
- Air Door
- Air Duct
- Air Register
- Ambient Temperature Sensor / Switch HVAC
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Cabin Air Filter / Purifier
- Cabin Ventilation Duct
- Cabin Ventilation Grille
- Compressor HVAC
- Compressor Clutch
- Compressor Clutch Bearing
- Compressor Clutch Coil
- Compressor Clutch Hub
Testing and Inspection
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Technical Service Bulletins
- Compressor Clutch Relay
- Condenser HVAC
- Condenser Fan Motor Relay
- Control Assembly
- Control Module HVAC
- Coupler HVAC
- Evaporator Core
- Expansion Block/Orifice Tube
- Heater Core
- Heater Hose
- High Pressure Safety Valve HVAC
- Hose/Line HVAC
- Housing Assembly HVAC
- Refrigerant
- Refrigerant Filter
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Vacuum Controller
- Vacuum Reservoir HVAC
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Component Tests and General Diagnostics
- A/C System Performance Test - HVAC System - Manual
- A/C System Pressure Zone Diagnostics
- Heating Performance Diagnostic
- Leak Testing - HVAC System - Manual
- Noise Diagnosis - A/C System
- Noise Diagnosis - Blower Motor
- Odor Diagnosis - HVAC System - Manual
- Vacuum Control System - HVAC System - Manual
- Vacuum Control System Diagnostic - HVAC System - Manual
- Scan Tool Testing and Procedures
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Restraints and Safety Systems
- Repairs and Inspections Required After a Collision
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Indicator
- Clockspring Assembly / Spiral Cable
- Diagnostic Connector
- Impact Sensor
- Seat Occupant Sensor
- Malfunction Lamp / Indicator
Service Precautions
Description and Operation
Testing and Inspection
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Head Restraint System
- Knee Diverter
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
- Air Bag(s) Arming and Disarming
- Child Restraint
- Seat Belt
- Seat Belt Buckle
- Seat Belt Buckle Switch
- Seat Belt Extension
Service Precautions
Description and Operation
Testing and Inspection
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Sensors and Switches - Restraints and Safety Systems
Technical Service Bulletins
- Accessories and Optional Equipment
- Accessory Delay Module
- Antenna
- Antitheft and Alarm Systems
- Cellular Phone
- Driver/Vehicle Information Display
- Emergency Contact Module
- Entertainment Systems
- Global Positioning System
- Memory Positioning Systems
- Navigation System
- Radio, Stereo, and Compact Disc
- Relays and Modules - Accessories and Optional Equipment
- Relay Module
- Towing / Trailer System
Technical Service Bulletins
- Body and Frame
- Air Bag(s) Arming and Disarming
- Repairs and Inspections Required After a Collision
- Body Control Systems
- Body Control Module
Description and Operation
Testing and Inspection
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
- Auxiliary Step / Running Board
- Bumper
- Cabin Ventilation Duct
- Cabin Ventilation Grille
- Cowl
- Doors, Hood and Trunk
- Doors
- Front Door
- Rear Door
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- - Symptoms
- Automatic Door Locks - Inoperative (Manual Transmission)
- Automatic Mirrors - Outside Automatic Day - Night Feature Inoperative
- Heated Mirrors - Inoperative
- Power Door Locks - Inoperative - All Doors and Switches
- Power Door Locks - Inoperative - Driver Door
- Power Door Locks - Inoperative - Lockout Feature
- Power Door Locks - Inoperative - One Door or Switch
- Power Door Locks - Lock Inoperative Unlock Operates
- Power Door Locks - Unlock Inoperative Lock Operates
- Power Mirrors - Folding Inoperative
- Power Mirrors - Inoperative
- Power Windows - Inoperative - All
- Power Windows - Inoperative - Driver Door
- Power Windows - Inoperative - Express Down Function
- Power Windows - Inoperative - Lockout Function
- Power Windows - Inoperative - Passenger Door
- Scan Tool Testing and Procedures
Locations
Specifications
Technical Service Bulletins
Tools and Equipment
- Hood
- Trunk / Liftgate
- Liftgate Window Glass
- Power Trunk / Liftgate Lock Actuator
- Power Trunk / Liftgate Lock Switch
- Trunk / Liftgate Handle
- Trunk / Liftgate Interior Trim Panel
- Trunk / Liftgate Latch
- Trunk / Liftgate Lock Cylinder
- Trunk / Liftgate Shock / Support
- Trunk / Liftgate Stop
- Trunk / Liftgate Striker
- Trunk / Liftgate Switch
- Trunk / Liftgate Weatherstrip
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Tools and Equipment
Technical Service Bulletins
- Doors
- Exterior Moulding / Trim
- Fender
- Frame
- Grille
- Interior Moulding / Trim
- Ash Tray
- Carpet
- Console
- Console Lamp
Service and Repair
- Console Replacement - Front Floor (Full Length (Auto Trans))
- Console Replacement - Front Floor (Full Length (Envoy))
- Console Replacement - Front Floor (Full-Length (Manual Trans))
- Console Replacement - Front Floor (Non-Full Length)
- Console Replacement - Overhead (Full Length)
- Console Replacement - Overhead (Short Length)
- Cupholder Replacement - Front Floor Console
- Dashboard / Instrument Panel
- Air Bag(s) Arming and Disarming
Service and Repair
- Bracket Replacement - Steering Column
- Closeout/Insulator Panel Replacement - Left
- Closeout/Insulator Panel Replacement - Right
- Driver Information Center Module Replacement
- Driver Information Center Replacement (With Sunroof)
- Driver Information Center Replacement (Without Sunroof)
- Instrument Panel (IP) - Accessory Trim Plate Replacement
- Instrument Panel (IP) - Carrier Replacement
- Instrument Panel (IP) - Closeout/Insulator Panel Replacement - Lower
- Drink Holders
- Glove Compartment
- Headliner
- Passenger Assist Handle
- Scuff Plate
- Sun Visor
- Trim Panel
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Locks
- Door Locks
- Key
- Keyless Entry
- Power Locks
- Door Lock Cylinder Switch
- Power Door Lock Actuator
- Power Door Lock Switch
Description and Operation
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
- Trunk / Liftgate Lock Cylinder
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Technical Service Bulletins
- Mirrors
- Heated Element
- Memory Positioning Systems
- Power Mirror Switch
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Connector Views
- Electrical Diagrams
Technical Service Bulletins
- Paint, Striping and Decals
- Relays and Modules - Body and Frame
- Roof and Associated Components
- Luggage / Roof Rack
- Sunroof / Moonroof
- Sun Shade
- Sunroof / Moonroof Motor
- Sunroof / Moonroof Switch
- Sunroof / Moonroof Track
- Sunroof / Moonroof Drain
- Sunroof / Moonroof Module
- Sunroof / Moonroof Panel
- Sunroof / Moonroof Wiring Harness
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Exploded Views
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
Specifications
- Seats
- Head Rest
- Head Restraint System
- Memory Positioning Systems
- Power Seat Control Module
- Power Seat Motor
- Power Seat Motor Position Sensor
- Power Seat Switch
- Seat Back
- Seat Cover
- Seat Cushion
- Seat Temperature Element
- Seat Temperature Control Module
- Seat Temperature Switch
- Seat Latch
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- - Symptoms - Seats
- Heated Seat Always On
- Heated Seat Inoperative
- Heated Seat Switch Mode Indicator Malfunction
- Lumbar Support Inoperative
- Manual Seat Adjuster Does Not Lock
- Manual Seat Adjuster Does Not Unlock
- Memory Seat Feature Inoperative
- Power Seat Does Not Move Forward/Rearward
- Power Seat Does Not Recline
- Power Seat Does Not Tilt Forward
- Power Seat Does Not Tilt Rearward
- Power Seat Inoperative
- Seat Hard to Move Forward and Rearward
- Scan Tool Testing and Procedures
Adjustments
Locations
Service and Repair
- Cupholder Replacement - Front Seat
- EZ Entry Seat Manual Release Knob Replacement
- Head Restraint Replacement - Front Seat
- Head Restraint Replacement - Rear Seat
- Lumbar Support Knob Replacement
- Seat Adjuster Replacement - Front (Manual)
- Seat Adjuster Replacement - Front (Power W/ Motor Assembly)
- Seat Adjuster Track Cover Replacement - Front (Manual)
- Seat Adjuster Track Cover Replacement - Front (Power)
- Seat Replacement - Bench
- Seat Replacement - Bucket
- Seat Replacement - Jump
- Seat Replacement - Rear (Crew Cab)
- Seat Replacement - Rear (2-Door Utility)
- Seat Replacement - Rear (2-Door)
- Seat Replacement - Rear (4-Door Utility)
- Seat Replacement - Rear (4-Door)
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Sensors and Switches - Body and Frame
- Spoilers, Flaps, and Air Dams
- Tailgate
- Towing Hook / Bracket
- Truck Bed
- Unibody
- Weatherstrip
Testing and Inspection
Specifications
Technical Service Bulletins
- Cruise Control
- Instrument Panel, Gauges and Warning Indicators
- ABS Light
- Air Bag Deactivation Indicator
- Audible Warning Device
- Brake Warning Indicator
- Cigarette Lighter
- Compass
- Dashboard / Instrument Panel
- Air Bag(s) Arming and Disarming
Service and Repair
- Bracket Replacement - Steering Column
- Closeout/Insulator Panel Replacement - Left
- Closeout/Insulator Panel Replacement - Right
- Driver Information Center Module Replacement
- Driver Information Center Replacement (With Sunroof)
- Driver Information Center Replacement (Without Sunroof)
- Instrument Panel (IP) - Accessory Trim Plate Replacement
- Instrument Panel (IP) - Carrier Replacement
- Instrument Panel (IP) - Closeout/Insulator Panel Replacement - Lower
- Dimmer Switch
- Door Switch
- Driver/Vehicle Information Display
- Fuel Gauge
- Fuel Gauge Sender
- Instrument Cluster / Carrier
- Key Reminder Switch
- Maintenance Indicator - A/T
- Malfunction Indicator Lamp
- Odometer
- Oil Change Reminder Lamp
- Oil Pressure Gauge
- Parking Brake Warning Switch
- Sensors and Switches - Instrument Panel
- Speedometer Head
- Tachometer
- Tire Monitoring System
- Transmission Shift Position Indicator Lamp
- Volt Meter Gauge
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- A Symptom Diagnosis
- Chime Always On
- Chime Inoperative
- Driver Information Center (DIC) - Compass Inaccurate
- Driver Information Center (DIC) - Display Always Reads OC
- Driver Information Center (DIC) - Display Always Reads SC
- Driver Information Center (DIC) - Inoperative
- Driver Information Center (DIC) - Switches Inoperative
- Engine Coolant Temperature Gauge Inaccurate or Inoperative
- Engine Oil Pressure Gage Inaccurate or Inoperative
- Fuel Gage Inaccurate or Inoperative
- Instrument Cluster Inoperative
- Low Fuel Indicator Inoperative
- Odometer Trip/Reset Switch Inoperative
- Speedometer and/or Odometer Inaccurate or Inoperative
- Tachometer Inaccurate or Inoperative
- Temperature Display Inaccurate or Inoperative
- Volt Gage Inaccurate or Inoperative
- Scan Tool Testing and Procedures
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Lighting and Horns
- Ambient Light Sensor
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Cargo Lamp
- Center Mounted Brake Lamp
- Cornering Lamp
- Courtesy Lamp
- Daytime Running Lamp
- Dimmer Switch
- Dome Lamp
- Door Switch
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Horn
- Horn Switch
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Connector Views
- Electrical Diagrams
Specifications
- License Plate Lamp
- Marker Lamp
- Parking Lamp
- Sensors and Switches - Lighting and Horns
- Tail Lamp
- Turn Signals
- Vanity Lamp
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- A Symptoms - Lighting Systems
- Backup Lamps Always On
- Backup Lamps Inoperative
- Courtesy Lamps Always On
- Courtesy Lamps Inoperative
- Daytime Running Lamps (DRL) - Inoperative (Standard)
- Daytime Running Lamps (DRL) - Inoperative (ZR2)
- Daytime Running Lamps (DRL) - On With Park Brake Applied
- Fog Lamp Indicator Always On
- Fog Lamp Indicator Inoperative
- Fog Lamps Always On
- Fog Lamps Always On - Rear
- Fog Lamps Inoperative
- Fog Lamps Inoperative - Rear
- Hazard Lamps Inoperative
- Headlamps Always On - Low or High Beam (Standard)
- Headlamps Always On - Low or High Beam (ZR2)
- Headlamps Inoperative - High Beams
- Headlamps Inoperative - in Low Light Conditions
- Headlamps Inoperative - Low and High Beams (All Except ZR2)
- Headlamps Inoperative - Low and High Beams (ZR2)
- Headlamps Inoperative - Low Beams
- Headlight Leveling Inoperative
- High Beam Indicator Always On
- High Beam Indicator Inoperative
- Interior Backlighting Does Not Dim
- Interior Backlighting Inoperative
- License Lamps Inoperative
- Marker Lamps Inoperative
- Park Lamps Inoperative
- Repeater Lamps Inoperative
- Stop Lamps Always On
- Stop Lamps Inoperative
- Tail Lamps Inoperative
- Tail, Marker, and License Lamps Always On
- Tail, Marker, and License Lamps Inoperative
- Turn Signal Lamps and/or Indicators Always On or Flashing
- Turn Signal Lamps and/or Indicators Inoperative
- Vanity Mirror Lamps Inoperative
- Scan Tool Testing and Procedures
Locations
- Dome Lamp Harness W/O Driver Information Center (DIC)
- Door Jamb Switch Harness and Connector, RR (LR Similar)
- Floor Pedals
- Floor Shifter Harness Connections
- Forward Lamps Wiring Harness (Left Shown, Right Opposite)
- Front Passenger Door Shown, Driver Similar
- Headlamp Switch
- Instrument Panel, LF
- Instrument Panel, RF
- IP Wiring Harness
- License Lamp Wiring
- Rear Frame (4-Door)
- Rear Lamp Connections (Export)
- Rear Lamps Connection (LH Side Shown, RH Side Similar)
- Rear Roof
- Repeater Lamp - Left (Export)
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Windows and Glass
- Heated Glass Element
- Rear Defogger
- Sensors and Switches - Windows and Glass
- Windows
- Power Window Lockout Switch
- Power Window Motor
- Front Door Window Motor
Description and Operation
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Connector Views
- Electrical Diagrams
- Power Window Switch
- Window Glass
- Window Handle
- Window Regulator
- Window Track
Description and Operation
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Technical Service Bulletins
- Windshield
Technical Service Bulletins
- Wiper and Washer Systems
- Headlamp Washer Pump
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches - Wiper and Washer Systems
- Windshield Washer Hose
- Windshield Washer Pump
- Windshield Washer Reservoir
- Windshield Washer Spray Nozzle
- Windshield Washer Switch
- Wiper Arm
- Wiper Blade
- Wiper Control Module
- Wiper Gear Box
- Wiper Motor
- Wiper Switch
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
Testing and Inspection
- Symptom Related Diagnostic Procedures
- Air/Wind Noise
- Special Tools
- Squeaks and Rattles
- Vibration Diagnosis and Correction
- Description and Operation
- Specifications
- Diagnostic Information and Procedures
- Symptoms - Vibration Diagnosis and Correction
- Brake Rotor/Drum Balance Inspection
- Component Rotational Speed Calculation
- Diagnostic Starting Point - Vibration Diagnosis and Correction
- Driveline Working Angles Measurement
- Engine Order Classification
- Hub/Axle Flange and Wheel Stud Runout Inspection
- Pinion Flange Runout Measurement (Non-System Balanced Flange)
- Pinion Flange Runout Measurement (System Balanced Flange)
- Propeller Shaft Phasing Inspection
- Propeller Shaft Runout Measurement (One-Piece)
- Propeller Shaft Runout Measurement (Two-Piece)
- Tire and Wheel Assembly Isolation Test
- Tire and Wheel Assembly Runout Measurement - Off-Vehicle
- Tire and Wheel Assembly Runout Measurement - On-Vehicle
- Tire and Wheel Inspection
- Vehicle-to-Vehicle Diagnostic Comparison
- Vibration Analysis - Driveline
- Vibration Analysis - Engine
- Vibration Analysis - Engine Balance
- Vibration Analysis - Engine/Accessory Isolation
- Vibration Analysis - Hub and/or Axle Input
- Vibration Analysis - Road Testing
- Vibration Analysis - Tire and Wheel
- Vibration Diagnostic Aids
- Vibration Diagnostic Aids - Vibration Duplicated, Appears to Be Potential Operating Characteristic
- Vibration Diagnostic Aids - Vibration Duplicated, Component Not Identified
- Vibration Diagnostic Aids - Vibration Duplicated, Difficult to Isolate/Balance Component
- Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated
- Vibration in Service-Stall Test (Non-Torque Sensitive)
- Vibration in Service-Stall Test (Torque Sensitive)
- Repair Instructions
- Driveline System Balance Adjustment (Using EVA)
- Driveline System Balance Adjustment (Without EVA)
- Driveline Working Angles Adjustment
- Propeller Shaft Phasing Correction
- Tire and Wheel Assembly Balancing - Off-Vehicle
- Tire and Wheel Assembly Balancing - On-Vehicle
- Tire and Wheel Assembly-to-Hub/Axle Flange Match-Mounting
- Tire-to-Wheel Match-Mounting (Vectoring)
- Special Tools and Equipment
- Water leaks
- Scan Tool Testing and Procedures
- Programming and Relearning
- Body Control Module (BCM) - Programming/RPO Configuration
- Control Module References
- Crankshaft Position (CKP) - Variation Learn Procedure
- Memory Seat Calibration Procedure
- Service Programming System (SPS) - How to Use
- Service Programming System (SPS) - Off Board Pass-Thru Procedure
- Service Programming System (SPS) - Off Board Remote Procedure
- Service Programming System (SPS) - Pass-Thru Procedure
- Service Programming System (SPS) - Remote Procedure
- Tire Pressure Monitor (TPM) - Reset (Calibrate)
- Symptom Related Diagnostic Procedures
Locations
- Component Locations
- Connector Locations
- Ground Locations
- Splice Locations
- Grommet Locations
- Harness Locations
- Air Injection (Air) Fuse Block Views
- Connector Views
- Harness Views
- Battery Fuse and Secondary Air Injection (AIR) Jumper Harness
- Body Harness to Rear Window Defogger
- Chassis Harness (Splice Pack SP 422) Locator View
- Dome Lamp Harness
- Dome Lamp Harness w/o Driver Information Center (DIC)
- Endgate Harness Routing View
- Floor Shifter Harness Connections
- Forward Lamps Harness
- Heated Oxygen Sensor (HO2S) Extension Harness
- IP Wiring Harness
- IP Wiring Harness Composite View
- Transfer Case (With RPO Code NP1) Harness Routing View
- Transfer Case (With RPO Code NP8) Harness Routing View
- Heating And Air conditioning Views
- Body and Frame Views
- Door Views
- Engine Views
- Instrument Panel Views
- Lighting Views
- Powertrain Control Module (PCM) Views
- Steering Column Views
- Transmission and Drivetrain Views
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Control Module References
- General Electrical Diagnostic Procedures
- Exploded Views
- Connector Views
- C100 - C119
- C200 - C229
- C300 - C317
- C400 - C433
- C500 - C601
- Air Bag
- Air Bag Control Module
- Air Door Actuator / Motor, HVAC
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Alternator
- Ambient Light Sensor
- Automatic Transmission/Transaxle
- Auxiliary Power Outlet
- Backup Lamp
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Body Control Module
- Brake Fluid Level Sensor/Switch
- Brake Lamp
- Brake Light Switch
- Camshaft Position Sensor
- Canister Purge Solenoid
- Canister Vent Valve
- Cargo Lamp
- Center Mounted Brake Lamp
- Cigarette Lighter
- Clockspring Assembly / Spiral Cable, Air Bag
- Clutch Switch
- Compass
- Compressor Clutch
- Control Assembly, HVAC
- Coolant Temperature Sensor/Switch (For Computer)
- Courtesy Lamp
- Crankshaft Position Sensor
- Data Link Connector
- Daytime Running Lamp
- Dome Lamp
- Door Switch
- Driver/Vehicle Information Display
- Electronic Brake Control Module
- Engine Control Module
- Fog/Driving Lamp
- Front Door Handle Switch
- Fuel Injector
- Fuel Pump
- Fuel Tank Pressure Sensor
- Fuel Tank Unit
- Fuse Block
- Hazard Warning Flasher
- Headlamp
- Headlamp Washer Pump
- High Pressure Sensor / Switch, HVAC
- Horn
- Idle Speed/Throttle Actuator - Electronic
- Ignition Coil
- Ignition Control Module
- Impact Sensor
- Instrument Cluster / Carrier
- Knock Sensor
- License Plate Lamp
- Manifold Pressure/Vacuum Sensor
- Marker Lamp
- Mirrors
- Multiple Junction Connector
- Oil Pressure Sensor
- Oxygen Sensor
- Parking Brake Warning Switch
- Parking Lamp
- Power Door Lock Actuator
- Power Door Lock Switch
- Power Seat Control Module
- Power Seat Motor
- Power Seat Motor Position Sensor
- Power Seat Switch
- Power Trunk / Liftgate Lock Actuator
- Power Trunk / Liftgate Lock Switch
- Power Window Lockout Switch
- Power Window Motor
- Power Window Switch
- Relay Box
- Seat Belt Buckle Switch
- Seat Temperature Control Module
- Sunroof / Moonroof Module
- Sunroof / Moonroof Motor
- Sunroof / Moonroof Switch
- Tail Lamp
- Throttle Position Sensor
- Transmission Control Systems
- Transmission Shift Position Indicator Lamp
- Trunk / Liftgate Switch
- Turn Signals
- Vanity Lamp
- Wheel Speed Sensor
- Windshield Washer Pump
- Windshield Washer Switch
- Wiper Motor
- Wiper Switch
- Electrical Diagrams
- Cell References
- Accessory Delay Module
- Air Bag Systems
- Antilock Brakes / Traction Control Systems
- Automatic Transmission/Transaxle
- Body Control Systems
- Heated Glass Element
- Heating and Air Conditioning
- Hydraulic System, Brakes
- Instrument Panel, Gauges and Warning Indicators
- Lighting and Horns
- Locks
- Manual Transmission/Transaxle
- Mirrors
- Powertrain Management
- Rear Defogger
- Seat Belt Systems
- Seats
- Starting and Charging
- System Diagram
- Power and Ground Distribution
- Power Distribution Diagrams
- Wiring Diagram Index
- Power Distribution Diagram 1
- Power Distribution Diagram 2
- Power Distribution Diagram 3
- Power Distribution Diagram 4
- Power Distribution Diagram 5
- Power Distribution Diagram 6
- Power Distribution Diagram 7
- Power Distribution Diagram 8
- Power Distribution Diagram 9
- Power Distribution Diagram 10
- Power Distribution Diagram 11
- Power Distribution Diagram 12
- Power Distribution Diagram 13
- Power Distribution Diagram 14
- Power Distribution Diagram 15
- Power Distribution Diagram 16
- Power Distribution Diagram 17
- Power Distribution Diagram 18
- Power Distribution Diagram 19
- Power Distribution Diagram 20
- Power Distribution Diagram 21
- Power Distribution Diagram 22
- Power Distribution Diagram 23
- Power Distribution Diagram 24
- Power Distribution Diagram 25
- Power Distribution Diagram 26
- Power Distribution Diagram 27
- Power Distribution Diagram 28
- Power Distribution Diagram 29
- Power Distribution Diagram 30
- Power Distribution Diagram 31
- Power Distribution Diagram 32
- Power Distribution Diagram 33
- Ground Distribution Diagrams
- Power Distribution Diagrams
- Charging System
- Starting System
- Steering Column
- Sunroof / Moonroof
- Transfer Case
- Transfer Case - NVG 233-NP1
- Transfer Case - NVG 236-NP8
- Transfer Case Control Schematics (Power, Ground and Transfer Case Encoder Motor)
- Transfer Case Control Schematics (Crank Fuse, Front Axle Indicator Switch, and Front Axle Vacuum Solenoid)
- Transfer Case Control Schematic (Illum Fuse, Shift Control Switch and Body Control Module (BCM))
- Transfer Case Control Schematics (Transfer Case Encoder Motor and Shift Control Module)
- Transfer Case Control Schematics (Speed Sensors)
- Transmission Control Systems
- Trunk / Liftgate
- Windows
- Wiper and Washer Systems
- Mechanical Diagrams
- Vacuum and Vapor Hose Diagrams
- Components
- Connectors
- Grounds
- Splices
- Grommets
- Harness
- Air Injection (Air) Fuse Block Views
- Connector Views
- Harness Views
- Battery Fuse and Secondary Air Injection (AIR) Jumper Harness
- Body Harness to Rear Window Defogger
- Chassis Harness (Splice Pack SP 422) Locator View
- Dome Lamp Harness
- Dome Lamp Harness w/o Driver Information Center (DIC)
- Endgate Harness Routing View
- Floor Shifter Harness Connections
- Forward Lamps Harness
- Heated Oxygen Sensor (HO2S) Extension Harness
- IP Wiring Harness
- IP Wiring Harness Composite View
- Transfer Case (With RPO Code NP1) Harness Routing View
- Transfer Case (With RPO Code NP8) Harness Routing View
- Heating And Air conditioning Views
- Body and Frame Views
- Door Views
- Engine Views
- Instrument Panel Views
- Lighting Views
- Powertrain Control Module (PCM) Views
- Steering Column Views
- Transmission and Drivetrain Views
Specifications
- Electrical Specifications
- Mechanical Specifications
- Air Bag Systems
- Alignment
- Automatic Transmission/Transaxle
- System Specifications
- Fastener Tightening Specifications
- Range Reference
- Shift Speed
- Torque Converter End Play Specifications
- Transmission General Specifications
- 4L60-E/4L65-E Automatic Transmission
- Fastener Tightening Specifications
- Fluid Capacity
- Forward Clutch Backing Plate Selection
- Low and Reverse Clutch Spacer Plate Selection
- Oil Pump Rotor and Slide Measurement
- Reverse Input Clutch Backing Plate Selection
- Torque Converter End Play Check
- Transmission End Play Check
- 2-4 Servo Pin Selection
- 3RD and 4TH Clutch Backing Plate Selection
- Fluid Pan, A/T
- Shift Solenoid, A/T
- System Specifications
- Body and Frame
- Brakes and Traction Control
- Clutch, M/T
- Computers and Control Systems
- Cooling System
- Differential Assembly
- Drive Axles, Bearings and Joints
- Drive/Propeller Shaft
- Engine
- System Specifications
- Camshaft Gear/Sprocket
- Camshaft, Engine
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belt Tensioner
- Engine Mount
- Engine Oil Dip Stick - Dip Stick Tube
- Engine Oil Drain Plug
- Idler Pulley
- Intake Manifold
- Oil Filter Adapter
- Oil Filter, Engine
- Oil Level Sensor
- Oil Line, Engine
- Oil Pan, Engine
- Oil Pressure Sensor
- Oil Pump Cover
- Oil Pump, Engine
- Push Rod
- Timing Components
- Exhaust System
- Heated Glass Element
- Heating and Air Conditioning
- Idle Speed
- Ignition System
- Instrument Panel, Gauges and Warning Indicators
- Lighting and Horns
- Manual Transmission/Transaxle
- Seat Belt Systems
- Starting and Charging
- Steering
- Suspension
- Transfer Case
- Wheels and Tires
- Window Glass
- Wiper and Washer Systems
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
- Brakes and Traction Control
- Clutch, M/T
- Cooling System
- Differential Assembly
- Engine
- Fluid - A/T
- Fuel
- Heating and Air Conditioning
- Maintenance
- A Recommended Fluids and Lubricants
- Chassis Lubrication
- Clutch Linkage Pivot Points
- Constant Velocity Universal Joint
- Door and Hood Hinges
- Floor Shift Linkage
- Front Axle Propshaft Spline or One-Piece Propshaft Spline
- Hinges and Locks
- Key Lock Cylinders
- Misc.. Linkage, Latches, Pivots and Spring Anchors
- Parking Brake Cable Guides
- Rear Driveline Center Splines
- Sunroof Track
- Weatherstrip Conditioning
- Windshield Washer Solvent
- Manual Transmission/Transaxle
- Steering and Suspension
- Transfer Case
Technical Service Bulletins
Diagnostic Trouble Codes
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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