2004 GMC Envoy 4WDFACTORY OEM SERVICE PROCEDURE

Removal Procedure

  1. Remove the radiator support diagonal brace if applicable. Refer to Brace Replacement - Radiator Support Diagonal in Body Front End.
  2. Fig 1: Disconnecting/Connecting AIR Pump Inlet Hose From Air Cleaner
    GM1297836Courtesy of GENERAL MOTORS CORP.
  3. Disconnect the secondary air injection (AIR) reaction pump inlet hose from the air cleaner air outlet duct.
  4. Fig 2: Disassembling/Assembling Air Cleaner Housing
    GM1361132Courtesy of GENERAL MOTORS CORP.
  5. Loosen the 3 air cleaner housing retaining screws (1).
  6. Remove the air cleaner housing (2).
  7. Lift the air cleaner element (6) and air outlet duct (3) from the lower air cleaner housing/washer solvent tank assembly (4).
  8. Remove the air cleaner element (6) from the air outlet duct (3) with a twisting and pulling motion.
  9. Inspect the entire assembly for dust, debris, or water. Clean or replace as necessary.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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