2001 GMC C3500 HD 6.5 F, AutomaticFACTORY OEM SERVICE PROCEDURE

Installation Procedure

    Fig 1: Fuel Heater & Filter Housing
    GM55494Courtesy of GENERAL MOTORS CORP.
  1. Install the cap seal into filter housing.
  2. Fig 2: Installing Fuel Heater
    GM73422Courtesy of GENERAL MOTORS CORP.
  3. Install the fuel heater.
  4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the threaded cap nut.

    Tighten:Β  Tighten the cap nut securely by hand.

  6. Fig 3: Fuel Manager/Filter
    GM55514Courtesy of GENERAL MOTORS CORP.
  7. Install the fuel manager/filter. Refer to Fuel Filter/Heater Element Housing ReplacementΒ .
  8. Fig 4: Fuel Manager/Filter, Intake Manifold & Bolts
    GM55513Courtesy of GENERAL MOTORS CORP.
  9. Install the mounting bolts that connect the fuel manager/filter to the intake manifold.

    Tighten:Β  Tighten the mounting bolts to 25 N.m (18 lb ft).

  10. Fig 5: Opening Air Bleed Valve On Top Of Fuel Manager/Filter
    GM55498Courtesy of GENERAL MOTORS CORP.
  11. Open the air bleed valve on top of the fuel manager/filter to bleed air from fuel supply system. Refer to Fuel Feed and Fuel Return Pipe Purge ProcedureΒ .
  12. Fig 6: Upper Intake Manifold Cover
    GM55489Courtesy of GENERAL MOTORS CORP.
  13. Install the upper intake manifold cover.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.