1997 GMC C3500 HD 6.5 F, StandardFACTORY OEM SERVICE PROCEDURE

Component Locations

COMPONENT LOCATIONS

Component Location
Balance Fuel Pump On Inside Left Frame Rail, Near Front Of Rear Tank
Balance Fuel Pump Relay On Balance Fuel Pump
Crankshaft Position (CKP) Sensor Lower Left Front Of Timing Chain Cover
Data Link Connector (DLC) Under Left Side Of Instrument Panel
EGR Control Pressure/Baro Sensor On Bulkhead, Right Of Steering Column
EGR Solenoid Left Rear Top Of Engine, Above Valve Cover
Electronic Fuel Injection Pump Top Of Engine Near ECT Sensor
Engine Coolant Temperature (ECT) Sensor Lower Front Of Engine
Fuel Pump Oil Pressure Switch Under Intake Manifold, Center Of Engine
Fuel Pump Prime Connector At Instrument Panel Harness, Near Fuse/Relay Center Breakout
Fuel Pump Relay In Underhood Fuse/Relay Center
Glow Plug Relay Left Rear Of Engine Near Bulkhead
Intake Air Temperature (IAT) Sensor On Air Intake Duct
Mass Airflow (MAF) Sensor On Air Intake Duct
Powertrain Control Module (PCM) Under Right Side Of Instrument Panel, Above Blower Motor
Underhood Fuse/Relay Center Left Rear Of Engine Compartment, On Wheelwell
Wastegate Solenoid Left Rear Top Of Engine, Above Valve Cover
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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