1996 GMC Yukon 2WD V8-5.7L VIN RFACTORY OEM SERVICE PROCEDURE

Refrigeration System

Factory service manual diagram





Compressor
The vehicle uses an HD-6 compressor which is a 10 cubic inch displacement six cylinder axial-type mechanism consisting of three double-ended pistons actuated by a swash plate shaft assembly. The compressor is located on the lower right of the engine centerline (right-front corner of the engine compartment), and is belt-driven from the crankshaft pulley. The compressor performs two main functions. It provides pressure and temperature levels at which heat exchange can take place in the condenser by compressing the low-pressure refrigerant vapor from the evaporator into a high-pressure, high-temperature vapor. It also pumps refrigerant (and refrigerant oil) through the A/C system.

A magnetic clutch is used to engage the compressor shaft. when voltage is applied to the clutch coil (by closing contacts in the thermostatic switch), the clutch plate and hub assembly (which is solidly coupled to the compressor shaft), is drawn by magnetic force rearward toward the pulley which rotates freely on the front head casting. The magnetic force holds the clutch plate and pulley together as one unit. The compressor shaft then turns with the pulley. When the PCM removes the voltage from the clutch coil, springs in the clutch plate and hub assembly move the clutch plate away from the pulley and the clutch plate and compressor shaft cease to rotate.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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