1994 GMC Forward Control 7.4 NFACTORY OEM SERVICE PROCEDURE

Fuel System Checks

  • Check the Supply to injection pump. Refer to BASIC TESTING - 6.5L DIESEL
  • Check for air in fuel system. article
  • Check the fuel return from injection pump. Refer to BASIC TESTING - 6.5L DIESEL article
  • Check engine shut-off solenoid operation.
  • Check the fuel injection nozzles. See INJECTORSΒ 
  • Check the fuel tank cap vent.
  • Check for an internal injection pump problem.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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