1986 GMC Forward Control 6.2 J, StandardFACTORY OEM SERVICE PROCEDURE

Leakage Test

  1. Open tester shutoff valve an additional 1/2 to 1-1/2 turns. Blow dry nozzle tip. Slowly depress tester lever until pressure gauge reads 1400 psi (98 kg/cm2 ). Maintain pressure for 10 seconds and observe nozzle tip.
  2. NOTE: A drop of test fluid may form but not drop off within 10 seconds.
  3. Replace injector if drop of test fluid drops from tip. A drop may form but not drop off within specified time period. See Fig 1. Release tester pressure.
Fig 1: Nozzle Leakage Test
G9778
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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