Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2009 Freightliner Sprinter 2500 V6-3.0L DSL TurboFACTORY OEM SERVICE PROCEDURE
Accelerator Pedal Position Sensor: Testing and Inspection
CHECKING THE ACCELERATOR PEDAL POSITION SENSOR CALIBRATION
For a complete wiring diagram Refer to the Wiring Information Electrical Diagrams Electrical Diagrams
1. APP SENSOR IDLE VOLTAGE
NOTE: If there are any Accelerator Pedal Position Sensor DTC's active in the ECM, diagnose DTC's before continuing this test.
NOTE: The APP Sensor is a device that contains 2 separate potentiometer type sensors. Each sensor has its own 5-volt supply circuit, sensor ground circuit and signal circuit. The APP Sensor no longer incorporates a low-idle switch.
NOTE: The APP Sensor 1 signal should always be double the voltage of the APP Sensor 2 signal.
NOTE: Ensure the accelerator pedal is free from any restriction or binding before continuing.
1. Turn the ignition on.
2. With the scan tool, read the APP Sensor 1 and APP Sensor 2 Volts with the accelerator pedal in the at rest position.
Does the scan tool display between 0.38 and 0.53 volt for sensor 1 and 0.19 and 0.27 volt for sensor 2?
Yes
- Go To 2
No
- Check the APP Sensor circuits for proper resistance. If o.k., replace the APP Sensor.
- Perform the ECM Verification Test.Verification Tests
2. APP SENSOR 1
1. While back probing, measure the voltage of the APP Sensor 1 Signal circuit at the ECM.
2. Monitor the voltmeter while slowly pressing the accelerator pedal completely down.
NOTE: APP signals are displayed in voltage and percentage on the scan tool. Although APP 1 voltage is double APP 2 voltage, the percentage display of APP 1 and APP 2 should be the equal during all phases of accelerator pedal travel.
Did the voltage increase smoothly with pedal travel?
Yes
- Go To 3
No
- Replace the Accelerator Pedal Position Sensor.
- Perform the ECM Verification Test.Verification Tests
3. APP SENSOR 2
1. While back probing, measure the voltage of the APP Sensor 2 Signal circuit at the ECM.
2. Monitor the voltmeter while slowly pressing the accelerator pedal completely down.
NOTE: APP signals are displayed in voltage and percentage on the scan tool. Although APP 1 voltage is double APP 2 voltage, the percentage display of APP 1 and APP 2 should be the equal during all phases of accelerator pedal travel.
Did the voltage increase smoothly with pedal travel?
Yes
- Go To 4
No
- Replace the Accelerator Pedal Position Sensor.
- Perform the ECM Verification Test.Verification Tests
4. APP SENSOR WIDE OPEN THROTTLE VOLTAGE
1. Fully depress the accelerator pedal.
2. With the scan tool, read the voltage for APP Sensor 1 and APP Sensor 2.
Does the scan tool display between 4.40 and 4.70 volts for sensor 1 and 2.20 and 2.35 volts for sensor 2?
Yes
- Test Complete.
No
- Check the APP Sensor circuits for proper resistance. If o.k., replace the APP Sensor.
- Perform the ECM Verification Test.Verification Tests
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
