2007 Freightliner Sprinter 2500 V6-3.0L DSL TurboFACTORY OEM SERVICE PROCEDURE

System Specifications

Crankshaft (Part 1):

Factory service manual diagram




Crankshaft (Part 1)

Crankshaft (Part 2):

Factory service manual diagram




Crankshaft (Part 2)

Crankcase:

Factory service manual diagram




Crankcase

Pistons:

Factory service manual diagram




Pistons

Piston Rings:

Factory service manual diagram




Piston Rings

Connecting Rods:

Factory service manual diagram




Connecting Rods

Connecting Rod
1st stage short arm 15 nm 11 ft. lbs.
2nd stage long arm 20 nm 15 ft. lbs.
Stage 3 short arm 30 nm 22 ft. lbs.
Stage 4 long arm 40 nm 30 ft.lbs.
Stage 5 short arm 40 nm + 90 degrees
Stage 6 long arm + 90 Degrees
Stage 7 short arm + 90 Degrees
Stage 8 long arm + 90 Degrees

Crankshaft Main Bearings

Factory service manual diagram




Stage 1: In the sequence shown in the graphic, tighten the crankshaft bearing cap bolts (1-13) to 35 Nm (26 ft lbs)
Stage 2: Turn crankshaft bearing cap bolts an additional 95 degrees.
Stage 3: Turn crankshaft bearing cap bolts an additional 95 degrees.
Stage 4: In the sequence shown in the graphic, tighten the lateral (side of the block, 1- 8) crankshaft bearing cap bolts to 53 Nm (39 ft lbs).

Crankshaft Damper
Align the alignment key in the crankshaft with the key way in the damper and install the vibration damper. Tighten the bolt to 304 Nm, plus 90 degrees (224 ft. lbs. plus 90 degrees).

Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.