Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2005 Freightliner Sprinter 2500 L5-2.7L DSL TurboFACTORY OEM SERVICE PROCEDURE
Intake Manifold
Tighten manifold bolts to 16 Nm (142 inch lbs.) in a cross directional pattern beginning with the middle bolts and tightening outward to the ends.
Install the rear intake manifold bolts and tighten to 16 Nm (142 inch lbs.) (Fig. 68).
Install the lower intake manifold support bracket. Tighten bolts to 20 Nm (177 inch lbs.) (Fig. 68).
Install the rear intake manifold bolts and tighten to 16 Nm (142 inch lbs.) (Fig. 68).
Install the lower intake manifold support bracket. Tighten bolts to 20 Nm (177 inch lbs.) (Fig. 68).
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.