Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Freightliner Sprinter 2500 L5-2.7L DSL TurboFACTORY OEM SERVICE PROCEDURE
Wheel Alignment
STANDARD PROCEDURE - TOE ADJUSTMENT
CAMBER AND CASTER ARE NOT ADJUSTABLE (TOE ONLY)..
The wheel toe position adjustment is the final adjustment.
1. Start the engine and turn wheels both ways before straightening the wheels. Secure the steering wheel with the front wheels in the straight-ahead position.
2. Loosen the tie rod jam nuts.
NOTE: Each front wheel should be adjusted for one-half of the total toe position specification. This will ensure the steering wheel will be centered when the wheels are positioned straight-ahead.
3. Adjust the wheel toe position by turning the inner tie rod as necessary.
4. Tighten the tie rod jam nut to 50 Nm (37 ft. lbs.).
5. Verify the specifications
6. Turn off engine.
CAMBER AND CASTER ARE NOT ADJUSTABLE (TOE ONLY)..
The wheel toe position adjustment is the final adjustment.
1. Start the engine and turn wheels both ways before straightening the wheels. Secure the steering wheel with the front wheels in the straight-ahead position.
2. Loosen the tie rod jam nuts.
NOTE: Each front wheel should be adjusted for one-half of the total toe position specification. This will ensure the steering wheel will be centered when the wheels are positioned straight-ahead.
3. Adjust the wheel toe position by turning the inner tie rod as necessary.
4. Tighten the tie rod jam nut to 50 Nm (37 ft. lbs.).
5. Verify the specifications
6. Turn off engine.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.