2020 Ford Escape Titanium Plug-In HybridFACTORY OEM SERVICE PROCEDURE

Diagnostic Tools

Below is an equipment list with corresponding part numbers:

REQUIRED SAFETY EQUIPMENT:

NOTE: The rubber insulating gloves are to be worn while working on high-voltage components or high-voltage cables. They must be inspected before use and must be worn in conjunction with the leather outer glove. Any hole in the rubber glove is a potential entry point for high voltage. To inspect the glove roll it up from the open end until the lower portion of the glove begins to balloon from the resulting pressure. If the glove leaks any air it must not be used.
  • Rubber insulating gloves
  • NOTE: The safety face shield is to be worn while working on high-voltage components or high-voltage cables.
  • Safety face shield

REQUIRED EQUIPMENT:

  • Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool with functionality described under Scan Tool Setup and Functionality.
  • Rotunda Smoke Machine, Fuel Evaporative Emission System Tester 218-00001 (522) or equivalent.

RECOMMENDED EQUIPMENT:

  • Rotunda Vacuum/Pressure Tester 164-R0253 or equivalent. Range 0-101.3 kPa (0-30 in-Hg.) Resolution 3.4 kPa (1 in-Hg.)
  • Rotunda Vacuum Tester 014-R1054 or equivalent. Range 0-101.3 kPa (0-30 in-Hg.)
  • Digital Multimeter (DMM) FLU77-4 or equivalent.
  • Adjustable Ignition Spark Tester THX458 or equivalent.
  • Deluxe Noid Lite and Signal Test Light Set AST7898 or equivalent.
  • Non-powered test lamp.
  • Fuel Pressure T Adapter (5/16) 310-D251 or equivalent.
  • Chassis Ears JSP06608-D or equivalent.

OPTIONAL EQUIPMENT:

  • Rotunda Fuel (Gasoline) Pressure Test Kit 134-R0087 or equivalent (Use tool manufacturer's instructions.)
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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