Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2018 Ford Transit Connect XL, Van CargoFACTORY OEM SERVICE PROCEDURE
Pinpoint Test Kc: Fuel Pump Control Module: Introduction
WARNING:
THE FUEL SYSTEM REMAINS UNDER PRESSURE AFTER THE ENGINE IS OFF. RELIEVE PRESSURE BEFORE REPAIRING. HIGHLY FLAMMABLE MIXTURES ARE PRESENT. TO RELEASE PRESSURE FROM THE FUEL SYSTEM, CARRY OUT THE FOLLOWING:
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
- CONNECT FUEL PRESSURE TEST KIT 310-D009 (D95L-7211A) OR EQUIVALENT.
- GRADUALLY OPEN THE TESTING KIT VALVE TO RELIEVE THE FUEL PRESSURE IN THE VEHICLE FUEL SYSTEM AND DRAIN THE FUEL INTO A SUITABLE CONTAINER OR RETURN IT TO THE FUEL TANK.
- TO AVOID UNNECESSARY FUEL SPILLAGE AND FIRE HAZARD, ANY TIME FUEL LINES ARE DISCONNECTED, THE IGNITION SWITCH MUST BE IN THE OFF POSITION UNLESS FUEL PUMP OPERATION IS REQUIRED FOR TEST PURPOSES.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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