2018 Ford Transit Connect XL, Van CargoFACTORY OEM SERVICE PROCEDURE

Liftgate Alignment

For information on Ford Color Coded Illustrations refer to OEM Color Coding .

Check 

  1. Check the liftgate-to-body dimensions.

    1. Dimension: 0.2756 ±0.0591 in (7 ±1.5 mm)
    2. Dimension: 0.0591 ±0.0551 in (1.5 ±1.4 mm)
    3. Dimension: 0.1575 ±0.0787 in (4 ±2 mm)
    4. Dimension: 0.0787 ±0.0591 in (2 ±1.5 mm)
    5. Dimension: 0.2362 ±0.1575 in (6 ±4 mm)

GFD305896Courtesy of FORD MOTOR COMPANY

Adjustment 

  1. NOTE: This step requires the aid of another technician.

    On both sides.

    1. Remove the clip.
    2. Position aside the liftgate strut.

    GFD305897Courtesy of FORD MOTOR COMPANY
  2. NOTE: This step requires the aid of another technician.

    Loosen the bolts enough to permit movement of the liftgate. Loosen: 1 turn(s)

    GFD305898Courtesy of FORD MOTOR COMPANY
  3. Loosen the liftgate striker bolts. Loosen: 1 turn(s)
    GFD305899Courtesy of FORD MOTOR COMPANY
  4. Adjust the liftgate to specification.
    GFD305900Courtesy of FORD MOTOR COMPANY
  5. Adjust the liftgate striker.
    GFD305901Courtesy of FORD MOTOR COMPANY
  6. Tighten the liftgate striker bolts.

    Torque: 18 lb.ft (24 Nm)

    GFD305899Courtesy of FORD MOTOR COMPANY
  7. NOTE: This step requires the aid of another technician.

    Tighten the bolts.

    Torque: 18 lb.ft (25 Nm)

    GFD305898Courtesy of FORD MOTOR COMPANY
  8. Check the area for paintwork damage and repair if necessary.
  9. NOTE: This step requires the aid of another technician.

    On both sides.

    1. Install the strut.
    2. Install the clip.

GFD305897Courtesy of FORD MOTOR COMPANY

Check 

  1. Check the body-to-liftgate dimensions.

    1. Dimension: 0.2756 ±0.0591 in (7 ±1.5 mm)
    2. Dimension: 0.0591 ±0.0551 in (1.5 ±1.4 mm)
    3. Dimension: 0.1575 ±0.0787 in (4 ±2 mm)
    4. Dimension: 0.0787 ±0.0591 in (2 ±1.5 mm)
    5. Dimension: 0.2362 ±0.1575 in (6 ±4 mm)

GFD305896Courtesy of FORD MOTOR COMPANY

Adjustment 

  1. Remove the liftgate trim panel. Refer to: Liftgate Trim Panel .
  2. Lower the headliner.
    GFD305902Courtesy of FORD MOTOR COMPANY
  3. Loosen the nuts enough to permit movement of the liftgate. Loosen: 1 turn(s)
    GFD305903Courtesy of FORD MOTOR COMPANY
  4. Loosen the liftgate striker bolts. Loosen: 1 turn(s)
    GFD305899Courtesy of FORD MOTOR COMPANY
  5. Adjust the liftgate to specification.
    GFD305904Courtesy of FORD MOTOR COMPANY
  6. Adjust the liftgate striker.
    GFD305905Courtesy of FORD MOTOR COMPANY
  7. Tighten the nuts.

    Torque: 18 lb.ft (25 Nm)

    GFD305903Courtesy of FORD MOTOR COMPANY
  8. Tighten the liftgate striker bolts.

    Torque: 18 lb.ft (24 Nm)

    GFD305899Courtesy of FORD MOTOR COMPANY
  9. To install, reverse the removal procedure.
  10. On both sides. Remove the spacer.
    GFD305906Courtesy of FORD MOTOR COMPANY
  11. On both sides. Remove the bump stop cover.
    GFD305907Courtesy of FORD MOTOR COMPANY
  12. On both sides. Loosen the screw. Loosen: 2 turn(s)
    GFD305908Courtesy of FORD MOTOR COMPANY
  13. On both sides. Adjust the bump stop.
    GFD305909Courtesy of FORD MOTOR COMPANY
  14. Carefully close the liftgate.
    GFD305910Courtesy of FORD MOTOR COMPANY
  15. On both sides. Tighten the screw.

    Torque: 35 lb.in (4 Nm)

    GFD305908Courtesy of FORD MOTOR COMPANY
  16. On both sides. Install the bump stop cover.
    GFD305907Courtesy of FORD MOTOR COMPANY
  17. On both sides. Install the spacer.
GFD305906Courtesy of FORD MOTOR COMPANY
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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