2018 Ford Taurus Limited, AWD, GasFACTORY OEM SERVICE PROCEDURE

Upper Intake Manifold: Installation

  1. Using a new gasket, install the upper intake manifold and the 7 bolts.

    • Tighten in the sequence shown in 2 stages.

      • Stage 1: Tighten to 10 Nm (89 lb-in).

      • Stage 2: Tighten an additional 45 degrees.

    Fig 1: Upper Intake Manifold Tightening Sequence
    GFD337830Courtesy of FORD MOTOR COMPANY
  2. Install the upper intake manifold support bracket bolt.

    • Tighten to 10 Nm (89 lb-in).

    GFD337828Courtesy of FORD MOTOR COMPANY
  3. Attach the 2 coolant tube retainers to the upper intake manifold.
    GFD337827Courtesy of FORD MOTOR COMPANY
  4. Connect the power brake booster vacuum supply hose and crankcase ventilation hose to the upper intake manifold.
    GFD337826Courtesy of FORD MOTOR COMPANY
  5. Connect the EVAP vapor tube to the EVAP canister vent solenoid. For additional information, refer to Fuel System - General Information .

    • Attach the EVAP vapor tube to the 2 retainers.

    GFD337825Courtesy of FORD MOTOR COMPANY
  6. Connect the MAPT electrical connector.

    • Attach the wiring harness pin-type retainer to the upper intake manifold.

    GFD337824Courtesy of FORD MOTOR COMPANY
  7. Connect the EVAP canister vent solenoid and throttle body electrical connectors.

    • Attach the wiring harness pin-type retainer to the upper intake manifold.

    GFD337823Courtesy of FORD MOTOR COMPANY
  8. Install the ACL outlet pipe. For additional information, refer to Intake Air Distribution and Filtering .
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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