2018 Ford Fusion Titanium, FWDFACTORY OEM SERVICE PROCEDURE

Disassembly And Assembly Of Subassemblies: Piston: Assembly

  1. NOTE: Align the piston-to-connecting rod orientation marks made during disassembly.

    Install the piston to the connecting rod.

    GFD191775Courtesy of FORD MOTOR COMPANY
  2. Lubricate with clean engine oil and install the piston pin.

    Material: Motorcraft ® SAE 5W-30 Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)

    GFD191776Courtesy of FORD MOTOR COMPANY
  3. Install new piston pin retainers.
    GFD191777Courtesy of FORD MOTOR COMPANY
  4. Lubricate with clean engine oil and install new piston rings.

    Material: Motorcraft ® SAE 5W-30 Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)

    GFD191778Courtesy of FORD MOTOR COMPANY
  5. NOTE: Align the piston rings on the piston.

    1. Upper oil control segment ring gap location.
    2. Oil control spacer gap location.
    3. Lower oil control segment ring gap location.

    GFD191779Courtesy of FORD MOTOR COMPANY
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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