Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Fuel Volume Regulator
The high pressure fuel pump raises Fuel Rail Pressure (FRP) to the desired level to support fuel injection requirements. Unlike Port Fuel Injection (PFI) systems, with Gasoline Direct Injection (GDI), the desired fuel rail pressure ranges widely over operating conditions.
The Fuel Volume Regulator is controlled to allow a desired fraction of the pump's full displacement (fuel volume) into the fuel rail. A fuel rail pressure control algorithm computes the required fraction of fuel pump volume to achieve the desired pressure. The high pressure fuel pump can only increase (and not reduce) fuel rail pressure. Fuel Injection is used to reduce fuel rail pressure.
The Fuel Volume Regulator (FVR) is a solenoid valve permanently mounted to the pump assembly. It selects one of two plumbing elements upstream of the pump chamber. The next figure shows the solenoid valve in the unpowered position.)
| Solenoid StateΒ | Plumbing Element SelectedΒ |
| Un-powered | Flow Through (i.e Check Valve Disabled) |
| Energized | Check Valve |
The FVR control is done synchronous to the cam position on which the pump is mounted. The synchronous FVR control must take into account that the camshaft phasing is varied during engine operation for purposes of valve control.
The FVR solenoid coil may overheat and fail if constant battery voltage is applied. For that reason, the PCM is equipped with protections to prevent FVR damage due certain wiring faults.
The FVR is a two wire device (high and low side control) with both wires routed to the PCM. This means that either or both wires can generate the DTC(s).
| DTCs | P0001 Fuel Volume Regulator Control Circuit / Open P0003 Fuel Volume Regulator Control Circuit Low P0004 Fuel Volume Regulator Control Circuit High |
| Monitor Execution | Continuous |
| Monitor Sequence | None |
| Sensors OK | None |
| Monitoring Duration | 5 seconds |
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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