Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2016 Ford Fusion Energi TitaniumFACTORY OEM SERVICE PROCEDURE
Battery Cable: Remove & Replace
WARNING: This page is about the Fusion SE, 1.5L Eng VIN D, which is a different variant/trim than selected.
Includes: Clean Battery and Terminals.
NOTE: This operation DOES NOT include battery cables integral with the wiring harness.| Applies To | Note | Standard Hours | Warranty Hours | Skill Level |
|---|---|---|---|---|
| Assembly,Low Voltage | 1.5 | D | ||
| High Voltage,Battery to Trans,Plug-In Hybrid Electric Vehicle (PHEV) | 5.1 | D | ||
| High Voltage,Charge Port,Plug-In Hybrid Electric Vehicle (PHEV) | 1.0 | D | ||
| High Voltage,Hybrid Electric Vehicle (HEV) | 4.5 | D | ||
| High Voltage,Plug-In Hybrid Electric Vehicle (PHEV) | 6.0 | D |
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.