Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Main Control Cover: Installation
- 2.NOTE: Install the studbolts in the locations noted during removal.
Install the main control cover and the fasteners.
Torque
: 106 lb.in (12 Nm)
1.6L
- 4.
Install the CAC tube.- 1.
Install the CAC tube and nut.Torque
: 89 lb.in (10 Nm)
- 2.
Tighten the clamps.Torque
: 44 lb.in (5 Nm)
- 1.
- 5.
- 1.
Install the bracket and the nuts.Torque
: 80 lb.in (9 Nm)
- 2.
Position the coolant hose, wiring harness and attach the coolant hose retainer, the wiring harness retainers.
- 1.
2.0L
2.0L/2.5L
All vehicles
- 8.
Install the air cleaner. REFER to: Air Cleaner 1.6L Ecoboost Refer to: Air Cleaner 2.0 L Ecoboost Refer to: Air Cleaner 2.5L Duratec
- 9.
Fill the transmission with transmission fluid. REFER to: Transmission Fluid Drain and Refill
Refer to: Engine Front Undershield
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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