2013 Ford Explorer 2WD V6-3.5LFACTORY OEM SERVICE PROCEDURE

Rear Subframe: Service and Repair



Subframe - Rear

Exploded View

NOTE: AWD shown, FWD similar.


Factory service manual diagram





Removal

1. Removal Measure and record the vehicle ride height.
2. Remove the rear wheels.
3. With a wax pencil, mark the relational alignment of the rear subframe to the underbody at the mounting locations.
4. Remove the muffler and tail pipe.

5. NOTE: If equipped, index-mark the driveshaft before disconnecting from the rear drive axle.

If equipped, remove and discard the 6 driveshaft bolts and position the driveshaft aside.

6. Remove and discard the 2 sway bar link upper nuts and reposition the sway bar.
7. Using a suitable jackstand, support the lower control arm.
8. Remove and discard the 2 rear shock absorber lower bolts.


Factory service manual diagram





9. Remove the jackstand from the lower control arm.
10. Disconnect the subframe assembly main electrical connector.


Factory service manual diagram





11. Release the parking brake cable tension.
12. Disconnect the RH parking brake cable from the front parking brake cable and the frame cable bracket.
13. Remove the rear parking brake cable bracket bolt and position the rear parking brake cable bracket aside.


Factory service manual diagram





14. NOTE: LH shown, RH similar.

Remove the LH and RH wheel opening parking brake cable bracket bolts and position the wheel opening parking brake cable brackets aside.


Factory service manual diagram





15. Disconnect the parking brake cables from the brake calipers.
16. Remove the 4 rear brake caliper bolts.


Factory service manual diagram





17. NOTICE: Do not allow the caliper to hang from the brake hose or damage to the hose can occur.

NOTE: It is not necessary to disconnect the hydraulic brake lines.

Remove the 2 rear brake calipers and position aside.
- Support the 2 rear brake caliper using mechanic's wire.

18. Remove and discard the 4 rear subframe assembly bracket bolts.


Factory service manual diagram





19. NOTICE: When positioning the lifting table, be sure to support the rear subframe assembly on the subframe rails. Do not lift on the rear differential or rear lower control arms, damage may occur.

Position 300-OTC1585AE under the subframe assembly.

20. Remove and discard the 2 rear subframe assembly forward bolts and remove the 2 rear subframe assembly brackets.


Factory service manual diagram





21. Remove and discard the 2 rear subframe assembly rearward bolts.


Factory service manual diagram





22. Lower the rear subframe assembly from the vehicle.

Installation

1. Position the subframe to the vehicle and loosely install the 2 new rear subframe rearward bolts.


Factory service manual diagram





2. Position the 2 rear subframe assembly brackets and loosely install the 2 new rear subframe forward bolts.


Factory service manual diagram





3. Align the subframe to the alignment marks made during removal.
4. Tighten the 2 new rear subframe rearward bolts.
- Tighten to 200 Nm (148 lb-ft).

5. Tighten the 2 new rear subframe forward bolts.
- Tighten to 200 Nm (148 lb-ft).

6. Install the 4 new rear subframe assembly bracket bolts.
- Tighten to 55 Nm (41 lb-ft).

7. Position the 2 rear brake calipers and install the 4 rear brake caliper bolts.
- Tighten to 33 Nm (24 lb-ft).


Factory service manual diagram





8. Connect the parking brake cables to the brake calipers.

9. NOTE: LH shown, RH similar.

Position the LH and RH wheel opening parking brake cable brackets and install the wheel opening parking brake cable bracket bolts.
- Tighten to 15 Nm (133 lb-in).


Factory service manual diagram





10. Position the rear parking brake cable bracket and install the rear parking brake cable bracket bolt..
- Tighten to 15 Nm (133 lb-in).


Factory service manual diagram





11. Connect the RH parking brake cable to the front parking brake cable and the frame cable bracket.
12. Adjust the parking brake cable tension.
13. Connect the subframe assembly main electrical connector.


Factory service manual diagram





14. Install the 2 new rear shock absorber lower bolts.
- Tighten to 175 Nm (129 lb-ft).


Factory service manual diagram





15. Using a suitable jackstand, support the lower control arm.
16. Position the sway bar and install the 2 new sway bar link upper nuts.
- Tighten to 150 Nm (111 lb-ft).

17. Remove the jackstand from the lower control arm.

18. NOTE: If equipped, align the driveshaft using the index-mark made during removal.

If equipped, position the driveshaft and install the 6 new driveshaft bolts.
- Tighten to 25 Nm (18 lb-ft).

19. Install the muffler and tail pipe.
20. Install the rear wheels.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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