2012 Ford Fusion HybridFACTORY OEM SERVICE PROCEDURE

External Pages

's manual. Be very cautious using repair info from here because these pages may not apply to your vehicle. Different variant/trim Section 1 (Engine Controls - Introduction (Except Diesel & Hybrid)) Section 2 (Engine Controls - Symptom Charts (Except Diesel & Hybrid)) Section 3 (Engine Controls - Diagnostic Methods (Except Diesel & Hybrid)) Section 4 (Engine Controls - Description & Operation (Except Diesel & Hybrid)) Section 5 (Engine Controls - Reference Values (Except Diesel & Hybrid)) Section 6 (OEM Connector Repair Procedures (Except Hybrid)) Section 7 (OEM Ground Distribution (Except Hybrid)) Section 8 (OEM Fuse And Relay Location (Except Hybrid)) Section 9 (OEM Component Testing (Except Hybrid)) Section 10 (Engine Mechanical - 2.5L (Except Hybrid)) Section 11 (Engine Mechanical - 3.0L (4V)) Section 12 (Engine Mechanical - 3.5L) Section 13 (Automatic Transaxle (AISIN Aw21)) Section 14 (Automatic Transaxle (6F35)) Section 15 (Manual Transaxle & Clutch (General Information)) Section 16 (HVAC - Climate Control System - General Information And Diagnostics (Except Hybrid)) Section 17 (Accessory Drive System - 2.5L (Except Hybrid)) Section 18 (Accessory Drive System - 3.0L (4V)) Section 19 (Accessory Drive System - 3.5L) Section 20 (Rear Drive HALFSHAFTS) Section 21 (Four Wheel Drive (4WD) Systems) Section 22 (Power Transfer Unit (Except Hybrid)) Section 23 (Rear Drive Axle/Differential) Section 24 (Engine Controls - Electronic Engine Controls - 3.0L (4V)) Section 25 (Engine Cooling System - (Except Hybrid)) Section 26 (Engine Controls - Electronic Engine Controls - 3.5L) Section 27 (Automatic Transaxle External Controls (Except Hybrid)) Section 28 (Manual Transaxle (G6M)) Section 29 (M/T Clutch) Section 30 (Intake Air Distribution System & Intake Air Filtering System - 3.0L (4V)) Section 31 (Fuel Charging And Controls - 3.0L (4V)) Section 32 (Engine Ignition System - 3.0L (4V)) Section 33 (Engine Emission Control System - 3.0L (4V)) Section 34 (Intake Air Distribution System & Intake Air Filtering System - 3.5L) Section 35 (Fuel Charging And Controls - 3.5L) Section 36 (Engine Ignition System - 3.5L) Section 37 (Passive Anti-Theft System (Except Hybrid)) Section 38 (Evaporative Emissions System - (Except Hybrid)) Section 39 (Automatic Transaxle Cooling System (Except Hybrid)) Section 40 (Manual Transaxle External Controls) Section 41 (M/T Clutch Controls) Section 42 (OEM Wiring Diagrams (Except Hybrid)) Section 43 (Engine Controls - Pinpoint Test Index - (Except Diesel & Hybrid)) Section 44 (Engine Controls - Pinpoint Test A: No Start Through Pinpoint Test Dm: Manifold Absolute Pressure (Map) Sensor - (Except Diesel & Hybrid)) Section 45 (Engine Controls - Pinpoint Test DN: Pressure And Temperature Sensors Through Pinpoint Test Dz: Universal Heated Oxygen Sensor (Ho2S) - (Except Diesel & Hybrid)) Section 46 (Engine Controls - Pinpoint Test Ea: Pressure And Temperature Sensor Correlation Through Pinpoint Test HH: Exhaust Gas RECIRCULATION System Module (ESM) - (Except Diesel & Hybrid)) Section 47 (Engine Controls - Pinpoint Test HK: Variable Camshaft Timing (VCT) Through Pinpoint Test KA: Fuel Pump (FP) Relay - (Except Diesel & Hybrid)) Section 48 (Engine Controls - Pinpoint Test Kc: Fuel Pump Control Module Through Pinpoint Test Z: Intermittent - (Except Diesel & Hybrid)) Section 49 (Engine Controls (Except Diesel & Hybrid) - Powertrain DTC Chart) Section 50 (Engine Controls (Except Diesel & Hybrid) - Powertrain DTC Descriptions - DTC P0001 - P0192) Section 51 (Engine Controls (Except Diesel & Hybrid) - Powertrain DTC Descriptions - DTC P0193 - P0563) Section 52 (Engine Controls (Except Diesel & Hybrid) - Powertrain DTC Descriptions - DTC P0571 - P1674) Section 53 (Engine Controls (Except Diesel & Hybrid) - Powertrain DTC Descriptions - DTC P1703 - P2A04, DTC PXXXX, DTC U0046 - U300C, DTC UXXXX) Different car Section 1 (Wiring Diagrams) Section 2 (Front Suspension - 2WD - Excursion, F-250 & F-350 Super Duty) Section 3 (System Wiring Diagrams - F250 Super Duty) Section 4 (System Wiring Diagrams - F350 Super Duty) Section 5 (System Wiring Diagrams) Section 6 (System Wiring Diagrams) Section 7 (System Wiring Diagrams) Section 8 (System Wiring Diagrams) Section 9 (System Wiring Diagrams) Section 10 (System Wiring Diagrams) Section 11 (Engine Controls - Introduction (Except Diesel & Hybrid)) Section 12 (Engine Controls - Symptom Charts (Except Diesel & Hybrid)) Section 13 (Engine Controls - Diagnostic Methods (Except Diesel & Hybrid)) Section 14 (Engine Controls - Description & Operation (Except Diesel & Hybrid)) Section 15 (Engine Controls - Powertrain DTC Charts & Description (Except Diesel & Hybrid)) Section 16 (System Wiring Diagrams) Section 17 (System Wiring Diagrams) Section 18 (System Wiring Diagrams) Section 19 (System Wiring Diagrams) Section 20 (System Wiring Diagrams) Section 21 (System Wiring Diagrams) Section 22 (System Wiring Diagrams) Section 23 (System Wiring Diagrams) Section 24 (Identification Codes -- F250-F550 Super Duty) Section 25 (Jacking & Lifting -- F250-F550 Super Duty) Section 26 (Noise, Vibration & Harshness -- F250-F550 Super Duty) Section 27 (Front Disc Brake System -- F250-F550 Super Duty) Section 28 (Rear Disc Brake System -- F250-F550 Super Duty) Section 29 (Driveshaft -- F250-F550 Super Duty) Section 30 (Rear Suspension -- F250-F550 Super Duty) Section 31 (Transfer Case -- F250-F550 Super Duty) Section 32 (Steering Linkage -- F250-F550 Super Duty) Section 33 (Wheels & Tires -- F250-F550 Super Duty) Section 34 (Intake Air Distribution System& Filtering System -- F250-F550 Super Duty) Section 35 (Engine Cooling System -- F250-F550 Super Duty) Section 36 (Charging System - Generator And Regulator -- F250-F550 Super Duty) Section 37 (HVAC System - Air Conditioning -- F250-F550 Super Duty) Section 38 (Exhaust System -- F250-F550 Super Duty) Section 39 (Acceleration Control System -- F250-F550 Super Duty) Section 40 (Accessory Drive System -- F250-F550 Super Duty) Section 41 (Clutch System -- F250-F550 Super Duty) Section 42 (HVAC System - Heating & Ventilation -- F250-F550 Super Duty) Section 43 (Windows And Glass -- F250-F550 Super Duty) Section 44 (Power Steering System -- F250-F550 Super Duty) Section 45 (Steering Column -- F250-F550 Super Duty) Section 46 (Clutch Controls System -- F250-F550 Super Duty) Section 47 (Rear Drive Axle/Differential - DANA 80 -- F350 Super Duty) Section 48 (Rear Drive Axle/Differential - DANA S110 & S130 -- F450-F550 Super Duty) Section 49 (Rear Drive Axle/Differential - Ford 10.50-Inch Ring Gear -- F250-F350 Super Duty) Section 50 (Front Drive Axle/Differential -- F250-F550 Super Duty) Section 51 (Driveline System - General Information -- F250-F550 Super Duty) Section 52 (Four-Wheel Drive Systems (ESOF) - F250-F550 Super Duty) Section 53 (Front Suspension - Rear Wheel Drive (RWD) -- F250-F550 Super Duty) Section 54 (Front Suspension - Four Wheel Drive (4WD) -- F250-F550 Super Duty) Section 55 (Starting System -- Gasoline Engines -- F250-F550 Super Duty) Section 56 (Starting System -- Diesel Engine -- F250-F550 Super Duty 6.0L) Section 57 (Electronic Engine Control System -- Gasoline Engines -- F250-F550 Super Duty) Section 58 (Engine - 5.4L (3V) - F250-F550 Super Duty) Section 59 (Engine - 6.8L (3V) -- F250-F550 Super Duty) Section 60 (Engine - 6.0L Diesel -- F250-F550 Super Duty) Section 61 (Engine System-General Information -- F250-F550 Super Duty (Gasoline)) Section 62 (Automatic Transmission -- F250-F550 Super Duty) Section 63 (Steering System - General Information -- F250-F550 Super Duty) Section 6

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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