2012 Ford Escape XLS, FWDFACTORY OEM SERVICE PROCEDURE

Exhaust System: Specifications

GENERAL SPECIFICATIONS

Item Specification
Catalytic converter manifold flange Maximum warpage 0.76 mm (0.0299 in)
Maximum exhaust gas backpressure 27.6 kPa (4 psi) @ 2, 000 rpm
TORQUE SPECIFICATIONS

Description Nm lb-ft lb-in
A/C compressor bolts 25 18 -
Catalytic converter heat shield bolts (3.0L) 10 - 89
Catalytic converter manifold nuts (hybrid) (1) - - -
Catalytic converter manifold nuts LH (3.0L)(1) - - -
Catalytic converter manifold studs LH (3.0L) 11 - 97
Catalytic converter manifold studs (hybrid) 17 - 150
Catalytic converter manifold nuts RH (3.0L) 40 30 -
Catalytic converter-to-exhaust Y-pipe spring nuts - - -
Catalytic converter-to-intermediate pipe spring nuts - - -
Catalytic converter-to-manifold studs RH (3.0L) 25 18 -
Exhaust bracket bolts (2.5L and hybrid) 25 18 -
Exhaust downpipe-to-exhaust manifold nuts (2.5L) 40 30 -
Exhaust downpipe-to-exhaust manifold studs (2.5L) 25 18 -
Intermediate pipe-to-catalytic converter manifold nuts (hybrid) 25 18 -
Intermediate pipe-to-exhaust downpipe nuts (2.5L) 25 18 -
LH and RH catalytic converter manifold-to-Y-pipe nuts (3.0L) 25 18 -
Resonator-to-muffler spring nuts - - -
Service clamp nuts 47 35 -
Worm gear clamp 7 - 62
(1) Refer to the appropriate procedure in this service information.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.