2011 Ford Transit Connect L4-2.0LFACTORY OEM SERVICE PROCEDURE

Crankshaft Position Sensor: Service and Repair




Crankshaft Position (CKP) Sensor

Factory service manual diagram




Factory service manual diagram




Factory service manual diagram




Factory service manual diagram




Removal

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Jacking and Lifting Service and Repair.

2. Remove the 2 bolts and the accessory drive belt splash shield.

3. Disconnect the Crankshaft Position (CKP) sensor electrical connector.

4. Turn the crankshaft clockwise until the hole in the crankshaft pulley is in the 3 o'clock position.

Factory service manual diagram




5. NOTE: The cylinder block plug is located on the exhaust side of the engine block near the CKP sensor.

Remove the cylinder block plug.

Factory service manual diagram




6. NOTE: When the crankshaft contacts the Crankshaft TDC Timing Peg, the No. 1 cylinder will be at Top Dead Center (TDC).

Install the Crankshaft TDC Timing Peg.

- Turn the crankshaft clockwise until the crankshaft contacts the Crankshaft TDC Timing Peg.

Factory service manual diagram




7. Remove the CKP sensor retaining bolts and the sensor.

8. NOTICE: Only hand-tighten the bolt or damage to the front cover can occur.

Install a 6 mm x 18 mm standard bolt.

Factory service manual diagram




Installation

1. Install the CKP sensor, but do not tighten the 2 bolts at this time.

Factory service manual diagram




2. Using the Crankshaft Sensor Aligner, adjust the CKP sensor.
- Tighten the 2 CKP sensor bolts to 7 Nm (62 lb-in).

Factory service manual diagram




3. Connect the CKP sensor electrical connector.

4. Remove the 6 mm x 18 mm bolt.

Factory service manual diagram




5. Remove the Crankshaft TDC Timing Peg.

Factory service manual diagram




6. Install the cylinder block plug.
- Tighten to 20 Nm (177 lb-in).

Factory service manual diagram




7. Install the accessory drive belt splash shield and the 2 bolts.
- Tighten to 9 Nm (80 lb-in).

Factory Service Tools

Use the Manual With the Right Hardware

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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