2011 Ford Fusion HybridFACTORY OEM SERVICE PROCEDURE

Pinpoint Test TC: Torque Of Generator Signal: Introduction

WARNING: TO PREVENT THE RISK OF HIGH-VOLTAGE SHOCK, ALWAYS FOLLOW PRECISELY ALL WARNINGS AND SERVICE INSTRUCTIONS, INCLUDING INSTRUCTIONS TO DEPOWER THE SYSTEM. THE HIGH-VOLTAGE HYBRID SYSTEM UTILIZES APPROXIMATELY 300 VOLTS DC, PROVIDED THROUGH HIGH-VOLTAGE CABLES TO ITS COMPONENTS AND MODULES. THE HIGH-VOLTAGE CABLES AND WIRING ARE IDENTIFIED BY ORANGE HARNESS TAPE OR ORANGE WIRE COVERING. ALL HIGH-VOLTAGE COMPONENTS ARE MARKED WITH HIGH-VOLTAGE WARNING LABELS WITH A HIGH-VOLTAGE SYMBOL. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

This pinpoint test is intended to diagnose the following:

  • harness circuits: torque of generator - AC (TGAC) signal
  • powertrain control module (PCM) (12A650)
  • transaxle assembly (7000)
Fig 1: Transaxle Assembly-B Connector
G07432212Courtesy of FORD MOTOR CO.
TRANSAXLE ASSEMBLY-B CONNECTOR PINS REFERENCE CHART

Pin Circuit
4 TMAC (Torque of Motor - AC signal)
1 CTO (Clean Tachometer Output)
5 GMSDN (Generator Motor Shutdown)
7 ISDN2 (Immediate Shutdown 2)
9 TGAC (Torque of Generator - AC signal)
Fig 2: Powertrain Control Module (PCM) Connector
G07432004Courtesy of FORD MOTOR CO.
PCM CONNECTOR PINS REFERENCE CHART

Pin Circuit
B11 TGAC (Torque of Generator - AC signal)
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.