2011 Ford Fusion HybridFACTORY OEM SERVICE PROCEDURE

Pinpoint Test KC: Fuel Pump Control Module: Introduction

WARNING: TO PREVENT THE RISK OF HIGH-VOLTAGE SHOCK, ALWAYS FOLLOW PRECISELY ALL WARNINGS AND SERVICE INSTRUCTIONS, INCLUDING INSTRUCTIONS TO DEPOWER THE SYSTEM. THE HIGH-VOLTAGE HYBRID SYSTEM UTILIZES APPROXIMATELY 300 VOLTS DC, PROVIDED THROUGH HIGH-VOLTAGE CABLES TO ITS COMPONENTS AND MODULES. THE HIGH-VOLTAGE CABLES AND WIRING ARE IDENTIFIED BY ORANGE HARNESS TAPE OR ORANGE WIRE COVERING. ALL HIGH-VOLTAGE COMPONENTS ARE MARKED WITH HIGH-VOLTAGE WARNING LABELS WITH A HIGH-VOLTAGE SYMBOL. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

This pinpoint test is intended to diagnose the following:

  • fuel pump control module (9D412)
  • harness circuits: ENS, FPC, FPM, FPPWR, FPRTN, VPWR, and PWRGND
  • powertrain control module (PCM) (12A650)
Fig 1: Fuel Pump Control Module Connector
G06054377Courtesy of FORD MOTOR CO.
FUEL PUMP CONTROL MODULE CONNECTOR PINS REFERENCE CHART

Pin Circuit
6 ENS (Event Notification Signal)
7 FPM (Fuel Pump Monitor)
4 PWRGND (Power Ground)
1 VPWR (Vehicle Power)
8 FPRTN (Fuel Pump Return)
5 FPPWR (Fuel Pump Power)
3 FPC (Fuel Pump Command)

Powertrain Control Module (PCM) ConnectorΒ 

For PCM connector views or reference values, refer to REFERENCE VALUES .

Fig 2: 190 Pin Power Control Module (PCM)
G07432004Courtesy of FORD MOTOR CO.
PCM CONNECTOR PINS REFERENCE CHART

Pin Circuit
B14 FPM (Fuel Pump Monitor)
B56 FPC (Fuel Pump Command)
Fig 3: Restraints Control Module (RCM) Connector
G07432216Courtesy of FORD MOTOR CO.
RCM CONNECTOR PINS REFERENCE CHART

Pin Circuit
19 ENS (Event Notification Signal)
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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