2011 Ford Fusion HybridFACTORY OEM SERVICE PROCEDURE

Pinpoint Test B: Powertrain Control Module (PCM) Power Relay: Introduction

WARNING: TO PREVENT THE RISK OF HIGH-VOLTAGE SHOCK, ALWAYS FOLLOW PRECISELY ALL WARNINGS AND SERVICE INSTRUCTIONS, INCLUDING INSTRUCTIONS TO DEPOWER THE SYSTEM. THE HIGH-VOLTAGE HYBRID SYSTEM UTILIZES APPROXIMATELY 300 VOLTS DC, PROVIDED THROUGH HIGH-VOLTAGE CABLES TO ITS COMPONENTS AND MODULES. THE HIGH-VOLTAGE CABLES AND WIRING ARE IDENTIFIED BY ORANGE HARNESS TAPE OR ORANGE WIRE COVERING. ALL HIGH-VOLTAGE COMPONENTS ARE MARKED WITH HIGH-VOLTAGE WARNING LABELS WITH A HIGH-VOLTAGE SYMBOL. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

This pinpoint test is intended to diagnose the following:

  • harness circuits: B+, IGN START/RUN, INJPWRM, ISP-R, ISP-R/S, PCMRC and VPWR
  • PCM power relay (12A646)
  • PCM (12A650)
Fig 1: Fuel Injector Connector
G06054313Courtesy of FORD MOTOR CO.
FUEL INJECTOR CONNECTOR PINS REFERENCE CHART

Pin Circuit
2 IGN START/RUN (Ignition START/RUN)
Fig 2: Powertrain Control Module Power (PCM Power) Relay Connector
G06054163Courtesy of FORD MOTOR CO.
PCM RELAY CONNECTOR PINS REFERENCE CHART

Pin Circuit
5 VPWR (Vehicle Power)
2 PCMRC (PCM Relay Control)
1, 3 B+ (Battery Positive Voltage)
Fig 3: SJB_E Assembly Connector
G07432160Courtesy of FORD MOTOR CO.
SJB_E ASSEMBLY CONNECTOR PINS REFERENCE CHART

Pin Circuit
9 ISP-R (Ignition Switch Position Run)
Fig 4: Powertrain Control Module (PCM) Connector
G07432004Courtesy of FORD MOTOR CO.
PCM CONNECTOR PINS REFERENCE CHART

Pin Circuit
B67, B68 VPWR (Vehicle Power)
B21 INJPWRM (Injector Power Monitor)
B39 ISP-R/S (Ignition Run/Start Input)
B38 PCMRC (PCM Relay Control)
B42 ISP-R (Ignition Switch Position Run)
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Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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