2011 Ford Fiesta L4-1.6LFACTORY OEM SERVICE PROCEDURE

System Diagram




Engine Control Components - Exploded View

Factory service manual diagram




Camshaft Position (CMP) Sensor

NOTE: Lubricate the O-ring seals with clean engine oil.

Factory service manual diagram




Factory service manual diagram




Crankshaft Position (CKP) Sensor

Factory service manual diagram




Factory service manual diagram




Mass Air Flow (MAF) Sensor

Factory service manual diagram




Factory service manual diagram




Heated Oxygen Sensor (HO2S) Sensor

NOTE: If necessary, lubricate the HO2S with penetrating and lock lubricant to assist in removal.

NOTE: Apply anti-seize to the threads of the HO2S prior to installing.

NOTE: The correct torque wrench setting must be calculated when using a commercially available exhaust gas sensor socket to install the HO2S.

Factory service manual diagram




Factory service manual diagram




Catalyst Monitor Sensor (CMS)

NOTE: If necessary, lubricate the CMS with penetrating and lock lubricant to assist in removal.

NOTE: Apply anti-seize to the threads of the CMS prior to installing.

NOTE: The correct torque wrench setting must be calculated when using a commercially available exhaust gas sensor socket to install the CMS.

Factory service manual diagram




Factory service manual diagram




Knock Sensor (KS)

NOTICE: The RH Knock Sensor (KS) must be installed in the 2 o'clock position and the LH KS must be installed in the 11 o'clock position. Failure to follow these instructions may result in damage to the engine.

NOTE: The intake manifold must be removed to access the KS. For additional information, refer to Engine - 1.6L Service and Repair.

Factory service manual diagram




Factory service manual diagram




Engine Coolant Temperature (ECT) Sensor

NOTE: The PCM must be removed to access the ECT sensor. For additional information, refer to Powertrain Control Module (PCM) Service and Repair .

Factory service manual diagram




Factory service manual diagram




Variable Camshaft Timing (VCT) Oil Control Solenoid

NOTE: Intake solenoid shown, exhaust solenoid similar.

NOTE: Lubricate the O-ring seals with clean engine oil.

Factory service manual diagram




Factory service manual diagram




Clutch Pedal Position (CPP) Switch

Factory service manual diagram




Factory service manual diagram




1. Refer to the procedures and/or exploded views for any Warnings, Notices, Notes, Materials, Specifications, and Special Tools. Items in the exploded views may not be listed in order of removal.

Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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