Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2007 Ford Taurus SEFACTORY OEM SERVICE PROCEDURE
Intermediate Clutch Cylinder: Notes
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Dial Indicator Gauge With Holding Fixture | 100-D002 (D78P-4201-B) | |
| Compressor, Clutch Spring | 307-015 (T65L-77515-A) | |
| Protector, Piston Seal | 307-319 (T94P-77001-LH) |
| Item | Part Number | Description |
|---|---|---|
| 1 | 7G121 | Direct and intermediate clutch cylinder |
| 2 | 7G240 | Intermediate clutch piston inner seal |
| 3 | 7E005 | Intermediate clutch piston and seal assembly |
| 4 | 7G297 | Intermediate clutch support and spring |
| 5 | 7H185 | Intermediate clutch return piston and seal assembly |
| 6 | N803175-S | Retaining ring |
| 7 | 7G159 | Wave spring |
| 8 | 7B164 | Intermediate clutch plates-internally splined (steel) (quantity of clutch plates are model dependent) |
| 9 | 7B455 | Intermediate clutch pressure plate |
| 10 | 7G367 | Intermediate clutch pressure plate retainer snap ring |
| 11 | 7E314 | Intermediate clutch plates-externally splined (friction) (quantity of clutch plates are model dependent) |
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
