Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2007 Ford Expedition RWDFACTORY OEM SERVICE PROCEDURE
Intermediate Clutch Assembly: Notes
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Dial Indicator Gauge with Holding Fixture | 100-002 (TOOL-4201-C) or equivalent | |
| Piston Spring Compressor | 307-525 | |
| Clutch Pack End Play Gauge | 307-555 |
Material
| Item | Specification |
|---|---|
| MERCON® SP Automatic Transmission Fluid XT-6-QSP (US); CXT-6-LSP12 (Canada) |
MERCON® SP |
| Item | Part Number | Description |
|---|---|---|
| 1 | 7L327 | Center support retaining ring |
| 2 | 7B421 | Intermediate clutch pack retaining ring |
| 3 | 7E314 | Intermediate clutch pressure plate |
| 4 | 7B164 | Intermediate clutch internal splined friction plates |
| 5 | 7E314 | Intermediate clutch external splined steel plates |
| 6 | 7H136 | Intermediate clutch cushion spring |
| 7 | 7N169 | Intermediate clutch snap ring |
| 8 | 7B043 | Intermediate clutch return spring retaining ring |
| 9 | 7C151 | Intermediate clutch piston return spring |
| 10 | 7J015 | Intermediate clutch piston |
| 11 | 7F225 | Intermediate clutch piston inner seal |
| 12 | 7F224 | Intermediate clutch piston outer seal |
| 13 | 7F373 | Bearing (T6) |
| 14 | 7G033 | Intermediate/low/reverse clutch center support |
| 15 | 7J135 | Center support seals (4 required) |
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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