Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2007 Ford Expedition RWDFACTORY OEM SERVICE PROCEDURE
Intermediate Clutch Assembly: Assembly
- Install new inner and outer intermediate clutch piston O-ring seals.
- Lightly coat the O-ring seals in clean automatic transmission fluid and install the intermediate clutch piston.
- Install the intermediate clutch return spring.
- Install the intermediate clutch return spring top plate.
- Using the special tool, install a new intermediate clutch return spring retainer.
- Install the new intermediate clutch plates, starting with the wave spring then a steel plate and alternating between friction and steel plates, and ending with the pressure plate.
- Install the intermediate clutch plate snap ring.
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.