2007 Ford Expedition 4WDFACTORY OEM SERVICE PROCEDURE

Disassembly And Assembly Of Subassemblies: Piston: Assembly

    NOTE: The connecting rod must be installed into the piston with identification markings toward the front.
  1. Position the connecting rod in the piston.
  2. Fig 1: Positioning Connecting Rod In Piston
    GF0000360Courtesy of FORD MOTOR CO.
  3. Lubricate the piston pin and pin bore with clean engine oil.
  4. Install the piston pin in the piston and connecting rod assembly.
  5. Install the piston pin retaining clips in the piston.
  6. Lubricate the piston and the new piston rings with clean engine oil.
  7. Install the piston rings onto the piston.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.