2006 Ford Expedition RWDFACTORY OEM SERVICE PROCEDURE

Spring Lock Couplings: Connect

CAUTION: Make sure the fuel tube clicks into place when installing the tube. To make sure that the fuel tube is fully seated, pull on the tube.
  1. Inspect and clean both coupling ends. Install new O-ring seals and garter springs if necessary.
    • Lubricate the O-ring seals with clean engine oil.
      Fig 1: Locating O-Ring Seals
      G04629086Courtesy of FORD MOTOR CO.
  2. Fit the male fitting into the female end and push until the garter spring snaps over the flared end of the female fitting.
    Fig 2: Connecting Coupling Ends
    G03924106Courtesy of FORD MOTOR CO.
  3. Make sure the coupling is engaged by pulling on the lines and install the fuel tube safety clip.
    Fig 3: Pulling Lines
    G04629088Courtesy of FORD MOTOR CO.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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