Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2005 Ford Freestar BaseFACTORY OEM SERVICE PROCEDURE
Chain Cover: Assembly
- Measure the distance that the center bimetal element pin protrudes from the chain cover.
- Using the special tool, install the bimetal element.
- Position the bimetal strip onto the end of the pin.
- Install the special tool under the bimetal element.
- Tap the retaining collar onto the pin until it seats against the tool edge.
- Remove the slotted end of the bimetal element and install the thermostat plate over the end and middle pins.
- Install the slotted end of the bimetal element under the retaining ring.
CAUTION:
Do not allow the pistons to cock in their bores or damage to the seals may result.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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