2005 Ford Freestar BaseFACTORY OEM SERVICE PROCEDURE

Engine Disassembly

  1. Remove the bolts and the flywheel.
    Fig 1: Removing Bolts And Flywheel
    G04004118Courtesy of FORD MOTOR CO.
  2. Using the special tools, remove the crankshaft rear seal.
    Fig 2: Removing Crankshaft Rear Seal
    G03962078Courtesy of FORD MOTOR CO.
  3. Mount the engine on a suitable stand.
  4. Remove the bolts and the coolant pump pulley.
    Fig 3: Removing Bolts And Coolant Pump Pulley
    G03962021Courtesy of FORD MOTOR CO.
  5. Remove the accessory drive belt idler pulley.
    Fig 4: Removing Accessory Drive Belt Idler Pulley
    G04004121Courtesy of FORD MOTOR CO.
  6. Disconnect the generator.
    • Remove the B+ wire terminal.
    • Disconnect the generator electrical connector.
    Fig 5: Disconnecting Generator Electrical Connector
    G03955624Courtesy of FORD MOTOR CO.
  7. Remove the bolts and the generator.
    Fig 6: Removing Bolts And Generator
    G04004123Courtesy of FORD MOTOR CO.
  8. Remove the bolt and the coolant pump extension tube and bracket.
    Fig 7: Removing Bolt And Coolant Pump Extension Tube And Bracket
    G04004124Courtesy of FORD MOTOR CO.
  9. Remove the A/C compressor mounting bracket brace and generator mounting bracket as an assembly.
    • Remove the bolts.
    Fig 8: Removing Bracket Bolts
    G04004125Courtesy of FORD MOTOR CO.
  10. Remove the bolts and the A/C compressor bracket.
    Fig 9: Removing Bolts And A/C Compressor Bracket
    G04004126Courtesy of FORD MOTOR CO.
    11. NOTE: Remove and discard the coolant pump outlet tube O-ring.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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