2005 Ford Excursion 5.4 L, RWDFACTORY OEM SERVICE PROCEDURE

Symptom Chart

PROBLEM SYMPTOM CHART

Condition Possible Sources Action
  • Excessive effort is needed to depress the accelerator pedal and shaft
  • Worn accelerator lever pivot bushing.
  • INSTALL a new accelerator pedal and shaft.
  • The accelerator cable is binding.
  • INSTALL a new accelerator cable.
  • Worn or damaged throttle body.
  • The accelerator pedal and shaft feels rough or raspy
  • Frayed or binding accelerator cable.
  • INSTALL a new accelerator cable.
  • Worn or damaged throttle body.
  • The accelerator pedal and shaft is binding or sticking
  • Kinked accelerator cable.
  • INSTALL a new accelerator cable.
  • Foreign object caught in the accelerator pedal linkage.
  • CHECK the accelerator pedal linkage.
  • Worn or damaged throttle body.
  • High engine idle speed
  • Kinked accelerator cable.
  • INSTALL a new accelerator cable.
  • Foreign object caught in the accelerator pedal linkage.
  • CHECK the accelerator pedal linkage.
  • Incorrect engine idle speed.
  • Engine only idles (diesel)
  • Defective electronic throttle control.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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