Engine Mechanical: Mechanical: Engine: Assembly: Engine

Fig 1: Identifying Special Tool(s)

Courtesy of FORD MOTOR CO.

1. Install the components in the order indicated in the following illustration and table.
   Fig 2: Installing Cylinder Heads

   Courtesy of FORD MOTOR CO.
2. Install the components in the order indicated in the following illustration and table.
   Fig 3: Installing Tappets & Camshafts

   Courtesy of FORD MOTOR CO.
3. Install the components in the order indicated in the following illustration and table.
   Fig 4: Installing Crankshaft Sprocket, Camshaft Sprockets & Secondary Timing Chains

   Courtesy of FORD MOTOR CO.
4. Remove the components in the order indicated in the following illustration and table.
   Fig 5: Installing Timing Chain Guides & Timing Chains

   Courtesy of FORD MOTOR CO.
5. Install the components in the order indicated in the following illustration and table.
   Fig 6: Installing Timing Chain Tensioner Arms & Tensioners

   Courtesy of FORD MOTOR CO.
6. Install the components in the order indicated in the following illustration and table.
   Fig 7: Installing Variable Camshaft Timing Bush Carriers

   Courtesy of FORD MOTOR CO.
7. Install the components in the order indicated in the following illustration and table.
   Fig 8: Installing Sump Body Assembly & Front Cover

   Courtesy of FORD MOTOR CO.
8. Install the components in the order indicated in the following illustration and table.
   Fig 9: Installing RH Exhaust Manifold & Heat Shield

   Courtesy of FORD MOTOR CO.
9. Install the components in the order indicated in the following illustration and table.
   Fig 10: Installing LH Exhaust Manifold & Heat Shield

   Courtesy of FORD MOTOR CO.
10. Install the components in the order indicated in the following illustration and table.
    Fig 11: Installing Coolant Inlet Housing

    Courtesy of FORD MOTOR CO.
11. Install the components in the order indicated in the following illustration and table.
    Fig 12: Installing Valve Covers

    Courtesy of FORD MOTOR CO.
12. Install the components in the order indicated in the following illustration and table.
    Fig 13: Installing Intake Manifold

    Courtesy of FORD MOTOR CO.
13. Install the components in the order indicated in the following illustration and table.
    Fig 14: Installing Fuel Injectors

    Courtesy of FORD MOTOR CO.
14. Install the components in the order indicated in the following illustration and table.
    Fig 15: Installing Steering Pump

    Courtesy of FORD MOTOR CO.
15. Install the components in the order indicated in the following illustration and table.
    Fig 16: Installing Front Camshaft Seal, Pulley & Generator

    Courtesy of FORD MOTOR CO.
16. Install the components in the order indicated in the following illustration and table.
    Fig 17: Installing Breather Hose & RH Ignition Coils

    Courtesy of FORD MOTOR CO.
17. Install the components in the order indicated in the following illustration and table.
    Fig 18: Installing AIC Compressor & LH Ignition Coils

    Courtesy of FORD MOTOR CO.
18. Install the components in the order indicated in the following illustration and table.
    Fig 19: Installing Engine Cover Bracket Support & Oil Level Indicator Tube

    Courtesy of FORD MOTOR CO.
19. Install the components in the order indicated in the following illustration and table.
    Fig 20: Installing Engine Wiring Harness & Coil Covers

    Courtesy of FORD MOTOR CO.
20. Install the components in the order indicated in the following illustration and table.
    Fig 21: Installing Various Sensor Connectors

    Courtesy of FORD MOTOR CO.
21. Install the components in the order indicated in the following illustration and table.
    Fig 22: Installing Drive Belt Pulleys & Belt

    Courtesy of FORD MOTOR CO.
22. Install the components in the order indicated in the following illustration and table.
    Fig 23: Installing Oil Pump Filter Adaptor & Oil Filter

    Courtesy of FORD MOTOR CO.
23. Install the components in the order indicated in the following illustration and table.
    Fig 24: Installing Motor Mount Brackets & Mounts

    Courtesy of FORD MOTOR CO.

ITEMS 2-7: CYLINDER HEAD ASSEMBLY NOTE 

1. Install the knock sensors.
   Fig 25: Installing Knock Sensors

   Courtesy of FORD MOTOR CO.
2. Position the cylinder heads.
   • Install new gaskets.
     Fig 26: Installing New Gaskets

     Courtesy of FORD MOTOR CO.
NOTE: The cylinder head bolts are a torque-to-yield design and must not be reused. Always use new bolts.
3. Install and tighten the RH head bolts in four stages in the sequence shown.
   • Stage 1: Tighten bolts 1 through 10 to 20 Nm (15 lb-ft).
   • Stage 2: Tighten bolts 1 through 10 to 35 Nm (26 lb-ft).
   • Stage 3: Tighten bolts 1 through 10 to 45 Nm (33 lb-ft) and an additional 90 degrees.
   • Stage 4: Tighten bolts 1 through 10 an additional 90 degrees.
     Fig 27: Installing RH Head Bolts

     Courtesy of FORD MOTOR CO.
4. Install and tighten the bolts in two stages.
   1. Tighten to 20 Nm (15 lb-ft).
   2. Tighten an additional 90 degrees.
   Fig 28: Tightening Bolts In Two Stages

   Courtesy of FORD MOTOR CO.
5. Install and tighten the LH head bolts in four stages in the sequence shown.
   • Stage 1: Tighten bolts 1 through 10 to 20 Nm (15 lb-ft).
   • Stage 2: Tighten bolts 1 through 10 to 35 Nm (26 lb-ft).
   • Stage 3: Tighten bolts 1 through 10 to 45 Nm (33 lb-ft) and an additional 90 degrees.
   • Stage 4: Tighten bolts 1 through 10 an additional 90 degrees.
     Fig 29: Tightening LH Head Bolts

     Courtesy of FORD MOTOR CO.
6. Install and tighten the bolts in two stages.
   1. Tighten to 20 Nm (15 lb-ft).
   2. Tighten an additional 90 degrees.
      Fig 30: Tightening Bolts In Two Stages

      Courtesy of FORD MOTOR CO.

ITEMS 9-15, 17-23: RH AND LH CAMSHAFT ASSEMBLY NOTE 

NOTE: Apply clean engine oil to the camshaft journals, the camshaft caps and the camshaft lobes prior to installing the camshafts.