2004 Ford Mustang Mach 1, AutomaticFACTORY OEM SERVICE PROCEDURE

Main Control Valve Body: Assembly

    CAUTION: Before beginning assembly, carry out and inspect the following:
    When building up subassemblies and assembling the transmission, ALWAYS use new gaskets and seals.
    All fasteners must be tightened to the torque specification indicated. The necessary torques can be found in the General Specifications Chart.
    When building up subassemblies, each component part should be lubricated with clean transmission fluid. It is also good practice to lubricate the subassemblies as they are installed in the case.
    Needle bearings, thrust washers and seals should be lightly coated with petroleum jelly during subassembly buildup or transmission assembly.
    Many components and surfaces in the transmission are precision machined. Careful handling during disassembly, cleaning, inspection and assembly can prevent unnecessary damage to machined surfaces.
  1. Install the valve body cover plate.
    1. Position the valve body cover plate gasket and cover plate.
    2. Loosely install the two guide pin bolts.
    3. Loosely install the bolts.
      Fig 1: Positioning Valve Body Cover Plate Gasket And Cover Plate
      G03241733Courtesy of FORD MOTOR CO.
  2. Tighten the bolts in the sequence shown.
    Fig 2: Valve Body Cover Plate Tightening Sequence
    G03241734Courtesy of FORD MOTOR CO.
  3. Install the eight coasting booster valve shuttle balls.
    Fig 3: Installing Eight Coasting Booster Valve Shuttle Balls
    G03241735Courtesy of FORD MOTOR CO.
  4. Install the converter drain back valve and solenoid pressure supply screen.
    Fig 4: Installing Converter Drain Back Valve And Solenoid Pressure Supply Screen
    G03241736Courtesy of FORD MOTOR CO.
  5. Install the separator plate and gaskets.
    Fig 5: Installing Separator Plate And Gaskets
    G03241737Courtesy of FORD MOTOR CO.
  6. Install the two reinforcement plates.
    1. Position the plates.
    2. Install the bolts.
      Fig 6: Installing Reinforcement Plates
      G03241738Courtesy of FORD MOTOR CO.
  7. NOTE: Inspect the shift solenoid O-rings and TCC solenoid O-rings for damage.
  8. Install the shift solenoid.
    1. Position the TCC solenoid.
    2. Position the shift solenoid.
    3. Install the bolt.
      Fig 7: Installing Solenoids
      G03241739Courtesy of FORD MOTOR CO.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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