2004 Ford Freestar BaseFACTORY OEM SERVICE PROCEDURE

Planet Assembly: Disassembly

  1. Remove the retaining ring.
    Fig 1: Removing Retaining Ring
    G03244940Courtesy of FORD MOTOR CO.
  2. Remove the front planet gear assembly. Clean and inspect for looseness and discoloration of the pinion gears or wear on the bearings. Repair as required.
    Fig 2: Removing Front Planet Gear Assembly
    G03244941Courtesy of FORD MOTOR CO.
  3. Remove the No. 13 needle bearing.
    Fig 3: Removing Needle Bearing
    G03244942Courtesy of FORD MOTOR CO.
  4. Remove the rear planetary gear assembly.
    Fig 4: Removing Rear Planetary Gear Assembly
    G03244943Courtesy of FORD MOTOR CO.
  5. Clean and inspect the rear planetary gear assembly for looseness and/or discoloration of the planet gears or wear on the bushings or bearings. Repair as required.
Fig 5: Inspecting Rear Planetary Gear Assembly
G03244944Courtesy of FORD MOTOR CO.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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