Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Ford Freestar BaseFACTORY OEM SERVICE PROCEDURE
Torque Specifications
TORQUE SPECIFICATIONS
| Description | Nm | lb-ft | lb-in |
|---|---|---|---|
| Power Steering System | |||
| Brake shift interlock solenoid bolts | 9 | - | 80 |
| High pressure line bracket bolt | 8 | - | 71 |
| Ignition switch bolts | 6 | - | 54 |
| Inner tie rod end | 100 | 74 | - |
| Intermediate steering shaft lower bolt | 30 | 22 | - |
| Intermediate steering shaft upper bolt | 30 | 22 | - |
| IVD sensor bracket bolts | 9 | - | 80 |
| Lock cylinder housing-to-steering actuator housing bolts | 22 | 17 | - |
| Outer tie rod jam nuts | 55 | 41 | - |
| Power steering fluid reservoir bolt | 10 | - | 89 |
| Power steering fluid cooler bracket bolts | 8 | - | 71 |
| Power steering gear-to-power steering cooler line bolts | 6 | - | 54 |
| Power steering gear-to-power steering cooler line pressure fitting | 36 | 27 | - |
| Power steering pressure hose-to-steering gear pressure fitting | 36 | 27 | - |
| Power steering pump bolts | 25 | 18 | - |
| Pressure line fitting-to-pump | 65 | 48 | - |
| Shift tube bracket bolts | 9 | - | 80 |
| Stabilizer bar link nuts | 90 | 66 | - |
| Steering column-to-dash support nuts | 15 | 12 | - |
| Steering column lower bearing support bolts | 9 | - | 80 |
| Steering column shift gate and interlock solenoid bolts | 9 | - | 80 |
| Steering gear-to-crossmember nuts and bolts | 175 | 129 | - |
| Steering wheel to steering shaft worm gear | 18 | 13 | - |
| Tie rod nuts | 80 | 59 | - |
| Transmission selector arm bolts | 15 | 12 | - |
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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