2004 Ford Freestar BaseFACTORY OEM SERVICE PROCEDURE

General Specifications

GENERAL SPECIFICATIONS

Item Specification
Lubricants
MERCON® Multi-Purpose Transmission Fluid XT-2-QDX MERCON®
Power Steering Gear
Turning effort 2.48 kg (5.5 lb)
Turns lock-to-lock 3.0
Power Steering Purge Vacuum
Air purge vacuum 68-85 kPa (20-25 in-Hg)
Power Steering Pump
Flow 8.3-9.8 liters/minute (2.2-2.6 gpm) fluid @ 41°-46°C (105°-115°F) Engine @ 2,500 rpm
Pressure 345 kPa (50 psi) Fluid @ 41°-46°C (105°-115°F) Engine @ 2,500 rpm
Minimum capacity 5.3 liters/minute (1.4 gpm) Fluid @ 41°-46°C (105°-115°F) Engine @ 500 rpm Pressure @ 5,171 kPA (750 psi)
Relief pressure 9,650-10,550 kPa (1,450-1,580 psi)
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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