Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Ford Explorer 4.0 K, AWDFACTORY OEM SERVICE PROCEDURE
Torque Specifications
TORQUE SPECIFICATIONS
| Description | Nm | lb-ft | lb-in | ||
|---|---|---|---|---|---|
| Accelerator pedal mounting nuts | 10 | - | 89 | ||
| Transfer case skid plate bolts | 40 | 30 | - | ||
| Fuel pump lock ring, 4.0L early build | 90 | 66 | - | ||
| Fuel pump lock ring, 4.0L late build, 4.6L (1) | - | - | - | ||
| Fuel filter heat shield nuts | 20 | 15 | - | ||
| Inertia switch bolts | 2 | - | 18 | ||
| Purge valve nuts, 4.0L SOHC | 25 | 18 | - | ||
| Fuel hose clamp | 3 | - | 27 | ||
| Fuel vapor canister nuts, 4.0L early build | 10 | - | 89 | ||
| Dust separator mounting bolt | 9 | - | 80 | ||
| Fuel tube bracket-to-frame bolts | 20 | 15 | - | ||
| Fuel filter shield bolts | 5 | - | 44 | ||
| Fuel tank cap tether bolt | 2 | - | 18 | ||
| Fuel tank support strap bolts | 55 | 41 | - | ||
| Fuel tube bracket-to-transmission bolt (rear of transmission) | 25 | 18 | - | ||
| Fuel tube bracket-to-transmission bolt (front of transmission) | 61 | 45 | - | ||
| Fuel tank skid plate fasteners | 40 | 30 | - | ||
| Transmission mounting bolts | 40 | 30 | - | ||
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Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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