2003 Ford ZX2 StandardFACTORY OEM SERVICE PROCEDURE

Component Testing: Introduction

Component testing procedures are provided to determine whether a component is good or bad.

Testing information for each component includes a schematic with component terminal locations and step-by-step test procedures. Component terminals are identified by:

  1. the circuit number of the wires that connect to that terminal,
  2. the wire insulation color, and
  3. letters or numbers that may be marked on the component.
    Fig 1: Identifying Component Identification Label
    G03779665Courtesy of FORD MOTOR CO.

The component connector MUST BE REMOVED before testing. To test a single circuit within the component, select that circuit under the column TO TEST. If you wish to test the complete component, perform all tests.

Connect the tester to the terminals shown in the second column and operate the component as shown in the third column.

Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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