Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2003 Ford ZX2 AutomaticFACTORY OEM SERVICE PROCEDURE
Main Control Valve Body - Assembly: Assembly
CAUTION:
Handle the main control valve body carefully. If any of the components are damaged, it may become the cause of malfunctions in the transmission.
- Install the (A) oil strainer into the lower control valve body.
- Set the filter into the lower separator plate.
- Identify the (A) premain lower gasket and the (B) lower gasket.
- Set the new (C) lower gasket, (B) lower separator plate and a new (A) premain lower gasket onto the lower valve body.
- Install the (A) premain control valve body onto the (B) lower valve body.
- Install the rubber check balls and oil strainers in the premain control valve body.
- Install the rubber check balls.
- Install the oil strainers.
- Install the rubber check balls into their proper positions in the main control valve body.
- Identify the (A) premain gasket and the (B) main gasket.
- Install the new (A) main gasket, (B) separator plate, and the new (C) premain gasket.
- Install the screws securing the main gasket, main separator plate, and the premain gasket to the main control valve body.
NOTE:
If the bolts are difficult to tighten, do not force the bolts in. The gasket may be out of place. Remove the valve body and reset the gasket.
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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